Clark CMP 50, 60, 70 Forklift Service Manual
411 pages · Publication SM-649
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What's inside
From the manual's own table of contents: 15 sections, 185 entries. See sample pages (PDF, 285 KB)
GROUP SA SAFE MAINTENANCE11 topics
- Section 1. Safety
- Section 2. Lifting, Jacking, and Blocking
- Safe Parking
- Lifting, Blocking, and Jacking Points
- Raising Drive Wheels Off Floor
- Raising Truck with a Hoist
- Blocking the Upright In Raised Position
- Raising Rear of Truck
- Raising Entire Truck
- Shipping Tie-Down Instructions
- Section 3. Towing
PERIODIC SERVICE18 topics
- Section 1. Maintenance Schedules
- Service Chart/Lubrication Points
- Recommended Periodic Service Schedule
- Section 2. The Planned Maintenance Program
- Introduction to Planned Maintenance
- The Basic PM Procedures
- Visual Inspection
- Functional Tests
- Air Cleaning the Truck
- Truck Chassis Inspection and Lubrication
- Upright and Tilt Cylinder Lubrication
- Lift Chain Lubrication
- Under-the-Hood Inspection
- Fluid Checks
- Stall Test
- Cranking Voltage Test
- Critical Fastener Torque Checks
- Section 3. The PM Form
GROUP 00 ENGINE17 topics
- Lubrication Diagrams
- Perkins WORKSHOP MANUAL
- General information
- Specifications
- Cylinder head assembly
- Piston and connecting rod assemblies
- Crankshaft assembly
- Timing case and drive assembly
- Cylinder block assembly
- Engines fitted with CAV fuel injection pumps
- Lubrication system
- Engines fitted with a rotary fuel injection pump
- Cooling system
- Flywheel and flywheel housing
- Electrical equipment
- Power steering pump
- List of special tools
GROUP 01 COOLING SYSTEM2 topics
- Section 1. Cooling System Specifications and Description
- Section 2. Cooling System Troubleshooting
GROUP 06 TRANSMISSION29 topics
- DISASSEMBLY / REASSEMBLY
- DISASSEMBLY AND REASSEMBLY OF(IST) AND 2ND CLUTCH
- DISASSEMBLY AND REASSEMBLY OF 3RD CLUTCH
- DISASSEMBLY AND REASSEMBLY OF FORWARD AND REVERSE CLUTCHES
- REGULATOR VALVE DISASSEMBLY AND REASSEMBLY
- DISASSEMBLY AND REASSEMBLY OF SPACER PLATE
- DISASSEMBLY AND REASSEMBLY OF CONVERTER HOUSING
- OUTPUT FLANGE OIL SEAL SLEEVE DISASSEMBLY AND REASSEMBLY
- OUTPUT FLANGE AND PARKING BRAKE DISC @
- REASSEMBLY OF TRANSMISSION
- ELECTRIC CONTROL VALVE ASSEMBLY
- DRIVE PLATE INSTALLATION
- TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
- SPECIFICATIONS AND SERVICE DATA-POWER SHIFT TRANSMISSION AND TORQUE CONVERTER
- LUBRICATION
- SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
- EXTERNAL PLUMBING AND PRESSURE CHECK POINTS
- CLEANING AND INSPECTION
- PARKING BRAKE LINING AND PISTON REPLACEMENT PROCEDURE
- TROUBLESHOOTING GUIDE FOR THE TRANSMISSION
- Stall Test
- Transmission Pressure Checks
- Mechanical Checks
- Hydraulic Check
- CONVERTER STALL PROCEDURE
- TROUBLESHOOTING GUIDE
- SPEED ASSEMBLY INSTRUCTION
- ASSEMBLY NOTES
- TORQUE SPECIFICATION FOR LUBRICATED OR PLATED SCREWS AND NUTS
GROUP 14 ELECTRICAL2 topics
- Section 1. Electrical System Specifications and Circuit Diagram
- Section 2. Instrument Pod
GROUP 20 DRIVE AXLE9 topics
- Section 1. Drive Axle Specifications and Description
- Section 2. Drive Axle Overhaul
- Overhaul Specifications
- Drive Axle Disassembly
- Differential Disassembly
- Drive Axle Cleaning
- Drive Axle Inspection
- Differential Reassembly
- Drive Axe Reassembly
GROUP 22 WHEELS AND TIRES15 topics
- Section 1. Wheels and Tires Specifications and Description
- Section 2. Pneumatic Wheels and Tires
- Pneumatic Tire Maintenance Precaution
- General Tire Maintenance, Inspection, and Repair
- Wheel Dismounting and Remounting
- Drive and Steer Wheel Dismounting
- Drive and Steer Wheel Remounting
- Dual-Drive Wheel Dismounting
- Dual-Drive Wheel Remounting
- Wheel Disassembly and Tire Removal
- Tire Replacement and Wheel Reassembly
- Tire-to-Wheel Mounting
- Filling Tires with Air
- Filling Tires with Nitrogen
- Checking and Adjusting Tire Pressure
GROUP 23 BRAKES16 topics
- Section 1. Brakes Specifications and Description
- Section 2. Service and Inching Brakes
- Pedals Adjustment
- Brake Bleeding
- Removal/Installation of Master Cylinders and Pedal Arramgement
- Brake Valve Overhaul
- Brake Shoe and Lining Replacement
- Wheel Cylinder Inspection
- Brake Drum Inspection
- Automatic Adjuster
- Special Brake Tools
- Section 3. Parking Brake
- Parking Brake Adjustment
- Lever and Cable Installation
- Parking Brake Lining and Piston Replacement
- Parking Brake Adjustment
GROUP 25/26 STEERING SYSTEM12 topics
- Section 1. Steering System Specifications and Description
- Specifications
- Description
- Schematic
- Construction
- Operation
- Section 2. Steering System Troubleshooting
- Section 3. Steering System Removals and Replacements
- Section 4. Steering System Pressure Check and Adjustment
- Section 5. Steering Unit Overhaul
- Section 6. Priority Valve Overhaul
- Section 7. Steer Cylinder Overhaul
GROUP 29/30 HYDRAULIC SYSTEM13 topics
- Section 1. Hydraulic System Specifications & Schematic Diagram
- Section 2. Hydraulic System Troubleshooting
- Pressure Check and Adjustment
- Control Valve Troubleshooting
- Section 3. Hydraulic Pump Overhaul
- Main and Auxiliary Pumps Removal and Replacement
- Main and Auxiliary Pump Overhaul
- Section 4. Hydraulic Valve Overhaul
- Removal and Replacement
- Description
- Disassembly
- Assembly
- Inspection and Assessment
GROUP 34 UPRIGHT15 topics
- Section 1. Upright Specifications and Description
- Section 2. Upright Checks and Adjustments
- Performing Visual Inspection
- Checking and Adjusting Carriage Side Roller
- Checking Carriage and Mast Shim
- Adjusting Standard Mast Shim
- Adjusting Full Free Lift Two-Stage Mast Shim
- Adjusting Full Free Lift Three-Stage Mast Shim
- Checking and Adjusting Cylinder Racking
- Section 3. Lift Chain Service
- Section 4. Removals and Replacements
- Removing and Installing Mast
- Carriage Removal and Replacement
- Forks
- Section 5. Lift and Tilt Cylinder Overhaul
GROUP 38 COUNTERWEIGHT3 topics
- Section 1. Specifications
- Section 2. Inspection
- Section 3. Removal and Replacement
GROUP 40 SPECIFICATIONS8 topics
- Dimensions and Weight Specifications
- Performance Specifications
- Service Specifications by Group
- Fluids Specifications
- Critical Torque Specifications
- Standard Tightening Torque
- Metric Conversion Chart
- Hydraulic Fitting Tightening Procedure
Inside this manual
Real pages from this service manual (411 pages). Open the sample pages (PDF, 284 KB)
- Troubleshooting, page 289: TROUBLESHOOTING
- Specifications, page 391: Group 34, Upright
- Foldout diagram
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 411 pages
Quantity one is the manual described above.
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Ships in 1 business day.
60-day returns
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).