Clark CMP15, 18, 20, 25, 30 Forklift Service Manual

Name: Clark CMP15, 18, 20, 25, 30 Forklift Service Manual
Brand: MidWestTech
SKU: SM-638
Price: 69.57 USD
Availability: InStock

281 pages · Publication SM-638

$69.57

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Models: CMP15, 18, 20, 25, 30
Manual type: Service Manual
Pages: 281
Publication: SM-638
Condition: Brand new

Clark CMP15, 18, 20, 25, 30 Forklift Service Manual, publication SM-638

What's inside

From the manual's own table of contents: 16 sections, 203 entries. See sample pages (PDF, 241 KB)

Search the contents

Use of this Manual

GROUP SA, SAFE MAINTENANCE11 topics

Section 1. Safety
Section 2, Lifting, Jacking, and Blocking
- Safe Parking
- Lifting, Blocking, and Jacking Points
- Raising Drive Wheels Off Floor
- Raising Truck with a Hoist
- Blocking the Upright In Raised Position
- Raising Rear of Truck
- Raising Entire Truck
- Shipping Tie-Down Instructions
Section 3, Towing

PERIODIC SERVICE13 topics

Section 1, Maintenance Schedules
Section 2, Planned Maintenance Program
- Introduction to Planned Maintenance
- PM Intervals
- The PM Form
- The Basic PM Procedures
- Recommended PM Task Chart
- Visual Inspection
- Functional Tests
- Upright and Tilt Cylinder Lubrication
- Fluid Checks
- Critical Fastener Torque Checks
Section 3, The PM Form

GROUP 00, ENGINE25 topics

Section 1, Engine Specifications
Section 2, Engine Troubleshooting
Section 3, Engine Oil
Section 4, Engine Tune-Up
Section 5, RPM, Vacuum, and Stall Tests
- Introduction
- Test Procedures
Section 6, Compression Checks
Section 7, Engine Removal and Installation
Section 8, Engine Overhaul
- GENERAL INFORMATION
- Overhaul Specifications
- Service Precautions
- Sealant Specifications
- Tightening Method for Permanently Yielding Bolts
- Special Tools
- OVERHAUL PROCEDURES
- Timing Belt
- Intake Manifold and Thermostat
- Exhaust Manifold and Water Pump
- Rocker Arms and Camshaft
- Cylinder Head and Valves
- Front Case, Silent Shaft and Oil Pan
- Piston and Connecting Rod
- Crankshaft, Flywheel, and Drive Plate

GROUP 01, COOLING SYSTEM2 topics

Section 1, Cooling System Specifications and Description
Section 2, Cooling System Troubleshooting

GROUP 02, FUEL SYSTEM13 topics

Section 1. LPG Fuel System
- Description
- Maintenance
- Idle Air Fuel Adjustment
- Power Adjustment
- Carburetor Overhaul
- Vapor Regulator Overhaul
- Air Intake System
Section 2, Gasoline Fuel System
- Carburetor Specifications
- Idle Speed Adjustment
- Removal/Installation
- Carburetor Overhaul

GROUP 06, TRANSAXLE15 topics

Section 1, Transaxle Specifications and Description
Section 2, Transmission Checks and Troubleshooting
- Introduction to Transmission Troubleshooting
- Troubleshooting Procedures
Section 3, Transaxle Removal and Replacement
- Transaxle Removal
- Transaxle Installation
Section 4, Transaxle Overhaul
- Transaxle Disassembly
- Differential Disassembly
- Clutch Disassembly
- Clutch Assembly
- Brake Adjustment
- Differential Assembly
- Transaxle Assembly

GROUP 12, IGNITION SYSTEM11 topics

Section 1, Ignition System Specifications and Description
Section 2, Ignition System Troubleshooting
- Troubleshooting Tests
- Troubleshooting Chart
Section 3, Ignition System Inspection, Adjustment, and Timing
- Distributor Inspection and Air Gap
- Spark Plug Wire Inspection
- Spark Plug Inspection and Replacement
- Ignition Coil Tests
- Ignition Timing Checks and Adjustment
Section 4, Distributor Overhaul

GROUP 14, ELECTRICAL14 topics

Section 1, Circuit Diagram
Section 2, Starter Maintenance and Overhaul
- External Inspection
- Installation and Removal
- Bench Tests and Adjustments
- Over haul
- Parts Inspection
- Armature Tests
Section 3, Alternator Maintenance and
- External Inspection
- Installation and Removal
- Overhaul
- Inspection
Section 4, Instrument Pod

GROUP 22, WHEELS AND TIRES16 topics

Section 1, Specifications and Description
Section 2, Cushion Wheels and Tires
- General Cushion Tire Maintenance and Inspection
- Drive Wheel Removal/Installation
- Steer Wheel Removal/Installation
- Cushion Tire Replacement
Section 3, Pneumatic Wheels and Tires
- Pneumatic Tire Maintenance Precaution
- General Tire Maintenance, Inspection, and Repair
- Wheel Dismounting and Remounting
- Wheel Disassembly and Tire Removal
- Tire Replacement and Wheel Reassembly
- Tire-to-Wheel Mounting
- Filling Tires with Air
- Filling Tires with Nitrogen
- Checking and Adjusting Tire Pressure

GROUP 23, BRAKES10 topics

Section 1, Brakes Specifications and Description
Section 2, Service and Inching Brakes
- Pedals Adjustment
- Brake Bleeding
- Service Brakes Bleeding
- Inching Brake Bleeding
- Shoe Clearance Adjustment
- Pedals and Masters Cylinders Removal and Installation
- Brake Shoes Removal and Installation
Section 3, Parking Brake

GROUP 25/26, STEERING SYSTEM12 topics

Section 1, Steering System Specifications and Description
- Specifications
- Description
- Schematic
- Construction
- Operation
Section 2, Steering System Troubleshooting
Section 3, Steering System Removals and Replacements
Section 4, Steering System Pressure Check and Adjustment
Section 5, Steering Unit Overhaul
Section 6, Priority Valve Overhaul
Section 7. Steer Cylinder Overhaul

GROUP 29/30, HYDRAULIC SYSTEM16 topics

Section 1, Hydraulic System Specifications
- Hydraulic Schematic
Section 2, Hydraulic System Troubleshooting
- Pressure Check and Adjustment
- Control Valve Troubleshooting
- Pump Troubleshooting
Section 3, Hydraulic Pump Overhaul
- Pump Removal and Replacement
- Assembly/Disassembly
- Inspection and Assessment
- Start-Up
Section 4, Hydraulic Valve Overhaul
- Removal and Replacement
- Disassembly
- Cleaning, Inspection, and Repair
- Assembly

GROUP 34, UPRIGHT16 topics

Section 1, Upright Specifications and Description
Section 2, Upright Checks and Adjustments
- Performing Visual Inspection
- Checking Trunnion Mounts
- Checking and Adjusting Carriage Side Roller
- Checking Carriage and Mast Shim
- Adjusting Standard Mast Shim
- Adjusting Full Free Lift Two-Stage Mast
- Adjusting Full Free Lift Three-Stage
- Checking and Adjusting Cylinder Racking
Section 3, Lift Chain Service
Section 4, Removals and Replacements
- Removing and Installing Mast
- Carriage Removal and Replacement
- Forks
Section 5, Lift and Tilt Cylinder Overhaul

GROUP 38, COUNTERWEIGHT3 topics

Section 1. Specifications
Section 2. Inspection
Section 3. Removal and Replacement

GROUP 40, SPECIFICATIONS10 topics

Section 1, Specifications
- Dimensions and Weights
- Performance Specifications
- Group Specifications
- Fluids Specifications
- Critical Torque Specifications CMP 15/18
- Critical Torque Specifications CMP 20130
- Standard Tightening Torque
- Metric Conversion Chart
- Hydraulic Fitting Tightening Procedure

Inside this manual

Real pages from this service manual (281 pages). Open the sample pages (PDF, 241 KB)

Sample pages from the Clark CMP15, 18, 20, 25, 30 Forklift Service Manual: Specifications, Troubleshooting, Diagram

Specifications, page 46: Group 00, Engine
Troubleshooting, page 218: Group 25/26, Steering
Diagram, page 234: Group 29/30, Hydraulic System

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 281 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).