Clark OP 7 Forklift Service Manual
60 pages · Publication SM-549
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- Models
- OP 7
- Manual type
- Service Manual
- Pages
- 60
- Publication
- SM-549
- Condition
- Brand new
What's inside
From the manual's own table of contents: 21 sections, 101 entries. See sample pages (PDF, 252 KB)
PM PLANNED MAINTENANCE PROGRAM6 topics
- Visual Inspection
- Functional Tests
- Test Drive The Truck
- Air Cleaning
- Critical Fastener Torque Checks
- LUBRICATION. FLUIDS AND FILTERS
BATTERY2 topics
- REMOVAL AND HANDLING
- CLEANING PROCEDURES
DIRECTIONAL CONTROL4 topics
- DIRECTIONAL CONTROL DESCRIPTION
- DIRECTIONAL CONTROL MAINTENANCE
- DIRECTIONAL CONTROL SWITCH REMOVAL
- MASTER SWITCH REMOVAL
ELECTRIC MOTOR GENERAL MAINTENANCE6 topics
- GENERAL PROCEDURES
- INSPECTION PROCEDURES
- MOTOR CLEANLINESS
- MOTOR INSULATION
- TEST FOR MOTOR INSULATION RESISTANCE TO GROUND
- BRUSH AND COMMUTATOR INSPECTION
DRIVE MOTOR7 topics
- DRIVE MOTOR DESCRIPTION
- DRIVE MOTOR MAINTENANCE
- DRIVE MOTOR REMOVAL
- DRIVE MOTOR DISASSEMBLY
- DRIVE MOTOR INSPECTION
- DRIVE MOTOR ASSEMBLY
- DRIVE MOTOR INSTALLATION
PUMP MOTOR7 topics
- PUMP MOTOR DESCRIPTION
- PUMP MOTOR MAINTENANCE
- PUMP MOTOR REMOVAL
- PUMP MOTOR DISASSEMBLY
- PUMP MOTOR INSPECTION
- PUMP MOTOR ASSEMBLY
- PUMP MOTOR INSTALLATION
CONTACTOR PANEL4 topics
- CONTACTOR PANEL DESCRIPTION
- AMPERE CONTACTORS SINGLE-POLE, DOUBLE-THROW TYPE (ONE NORMALLY OPEN CONTACT)
- AMPERE CONTACTORS SINGLE-POLE, DOUBLE-THROW TYPE (ONE NORMALLY OPEN AND ONE NORMALLY CLOSED CONTACT)
- CONTACTOR ASSEMBLY (Cableform) A-27185 CONTACTORS
DRIVE UNIT (22:1 RATIO)7 topics
- DRIVE UNIT DESCRIPTION
- DRIVE UNIT REMOVAL
- DRIVE UNIT DISASSEMBLY
- DRIVE UNIT INSPECTION
- DRIVE UNIT BRAKE ASSEMBLY
- DRIVE ASSEMBLY
- DRIVE UNIT GEAR BACKLASH ADJUSTMENT
WHEELS AND TIRE6 topics
- DRIVE TIRE REMOVAL
- DRIVE TIRE INSPECTION
- DRIVE TIRE REMOVAL AND REPLACEMENT
- DRIVE WHEEL & TIRE ASSEMBLY INSTALLATION
- LOAD WHEEL INSPECTION
- LOAD WHEEL REMOVAL AND REPLACEMENT
BRAKE4 topics
- BRAKE DESCRIPTION
- BRAKE ADJUSTING PROCEDURE
- BRAKE PEDAL AND CONTROL REMOVAL
- BRAKE PEDAL AND CONTROL INSTALLATION
STEERING SYSTEM5 topics
- STEERING DESCRIPTION
- STEERING CABLE MAINTENANCE
- STEERING CABLE INSTALLATION
- ROLLER MAINTENANCE
- ROLLER REPAIR
HYDRAULIC SYSTEM6 topics
- GENERAL DESCRIPTION
- HYDRAULIC FLUID AND FILTER CHANGE
- HYDRAULIC PUMP
- PUMP TROUBLE SHOOTING
- PUMP REMOVAL
- PUMP REPLACEMENT
UPRIGHT REMOVAL AND INSTALLATION2 topics
- Upright Inner Rail Removal
- Upright Inner Rail Installation
UPRIGHT4 topics
- UPRIGHT MAINTENANCE
- UPRIGHT ROLLER CHECK AND ADJUSTMENT
- LIFT CHAIN CHECK
- LIFT CYLINDER REPAIR
MACHINE JACKING AND BLOCKING4 topics
- BLOCKING THE OPERATOR’S COMPARTMENT IN RAISED POSITION
- RAISING THE FRONT OF THE TRUCK
- RAISING ENTIRE TRUCK
- RAISING TRUCK WITH A HOIST
TRUCK DATA AND SPECIFICATIONS6 topics
- BASIC DIMENSIONS
- PERFORMANCE
- WEIGHTS
- CHASSIS
- DRIVE LINE
- TORQUE TABLE
Inside this manual
Real pages from this service manual (60 pages). Open the sample pages (PDF, 252 KB)
- Troubleshooting, page 45: GROUP 29 SECTION 01
- Specifications, page 57: SECTION
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 60 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).