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Clark P-30, P-25, PWD-25, PWD-30, PWD-36, HWP-30, HWD-25, HWD-30, HWD-36, HWP-25 Forklift Service Manual

221 pages · Publication SM-568

$69.87
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Models
P-30, P-25, PWD-25, PWD-30, PWD-36, HWP-30, HWD-25, HWD-30, HWD-36, HWP-25
Manual type
Service Manual
Pages
221
Publication
SM-568
Condition
Brand new
Clark P-30, P-25, PWD-25, PWD-30, PWD-36, HWP-30, HWD-25, HWD-30, HWD-36, HWP-25 Forklift Service Manual, publication SM-568

What's inside

From the manual's own table of contents: 26 sections, 174 entries. See sample pages (PDF, 279 KB)

Title Page
FOREWORD
About This Manual
IMPORTANT SAFETY NOTICE
PICTORIAL INDEX
Planned Maintenance Procedures3 topics
  • P.M. CHECK SHEET
  • Visual Inspection
  • Operational Tests
LUBRICATION & PLANNED MAINTENANCE6 topics
  • LUBRICATION SPECIFICATIONS
  • HYDRAULIC SYSTEM
  • LUBRICATION CHART RIDER MODELS
  • LUBRICATION CHART WALKIES MODELS
  • Optional Equipment
  • Miscellaneous Linkage
BATTERY10 topics
  • BATTERYHANDLING
  • Battery Removal
  • Battery Vents
  • Battery Cleaning
  • Battery Maintenance
  • Battery Charging
  • Battery Electrolyte
  • Clean Battery Compartment
  • Install -Battery
  • KEEPING BATTERY RECORDS
ELECTRIC MOTORS29 topics
  • Electric Motor Maintenance
    • Inspection Procedures
    • Motor Cleanliness
    • Motor Insulation
  • TEST FOR MOTOR INSULATION RESISTANCE TO GROUND
  • BRUSH AND COMMUTATOR INSPECTION
  • Operating Conditions
  • Drive (Traction)
  • Pump Motor
  • Disassembly
  • CLEANING & INSPECTION
  • Visual Insoection
  • Bearings
  • Frame and Field Assembly
  • Armature
  • Commutator Undercutting
  • TESTING
    • Frame and Field Assembly
    • Grounded Circuit
    • Open Circuit
    • Ifthearmaturehasbeenturnedand
    • Armature
    • Equalizer Winding Connections
    • Standard Winding Connections
  • FRAME AND FIELD SERVICE NOTES
  • FIELD COIL INSTALLATION
  • ASSEMBLY AND TESTING
  • Bearing Installation
  • Brush Inspection Chart
CONTACTORS7 topics
  • Replacement of Contact Tips
  • Install New Tips
  • Check Operation
  • FORWARD & REVERSE CONTACTOR ASSEMBLIES
    • Replacement of Contact Tips
    • Install New Tips
    • Check Operation
CONTACTOR AND EV-T5 CONTROL PANELS6 topics
  • CONTROL PANEL REMOVAL
  • DIsconnect Panels
  • Control Card Removal & Installation
  • Replacement Control Card Data
  • Capacitors
  • CONTROL BOX INTERNAL WIRING
EV-T5 CONTROL5 topics
  • Description
  • Control Features
  • Maintenance
  • TROUBLESHOOTING
  • Trouble Shooting Notes
CHECKING COMPONENTS AND CONTROL CARD ADJUSTMENTS11 topics
  • EV-T5 CARD ADJUSTMENTS AND INPUT/OUTPUT CONNECTIONS
  • EVT5 COMPONENT IDENTIFICATION
  • EV-T5 INTERNAL WIRING
  • CHECKING COMPONENTS
    • Specific Gravity Test
    • Battery Tests
    • #3 and #I4 REC Module
    • C Capacitors
    • Thermal Protector
    • Current Sensor Shunt
    • Snubber (1 FIL)
SEQUENCE OF OPERATION11 topics
  • OPERATIONAL SEQUENCE #I
  • OPERATIONAL SEQUENCE #2
  • OPERATIONAL SEQUENCE #3
  • OPERATIONAL SEQUENCE #4
  • OPERATIONAL SEQUENCE #5
  • OPERATIONAL SEQUENCE #6
  • OPERATIONAL SEQUENCE #7
  • OPERATIONAL SEQUENCE #8
  • OPERATIONAL SEQUENCE #9
  • OPERATIONAL SEQUENCE #10
  • OPERATIONAL SEQUENCE #11
EV-T5 FLOW CHART TROUBLE SHOOTING PROCEDURES9 topics
  • SYMPTOM I
  • SYMPTOM 2
  • SYMPTOM 3
  • SYMPTOM 4
  • SYMPTOM 5
  • SYMPTOM 6
  • SYMPTOM 7
  • SYMPTOM 8
  • SYMPTOM 9
DRIVE UNIT ASSEMBLY5 topics
  • REMOVAL
  • REASSEMBLY
  • ADJUSTMENT SPECIFICATIONS
  • BACKLASH
  • Installation
DRIVE MOTOR BRAKES6 topics
  • MOTOR BRAKE ASSEMBLY
  • MOTOR BRAKE INSPECTION
  • BRAKE INSTALLATION
  • Brake Linkage Installation
  • BRAKE SWITCH
  • BRAKE SWITCH ADJUSTMENT
COAST CONTROL4 topics
  • COAST CONTROL DESCRIPTION
  • Coast Control Preparation
  • Coast Control Operational Check
  • Coast Control Operational Adjustment
CASTER ASSEMBLY2 topics
  • TORQUE SPECIFICATION
  • Caster Adjustment
HYDRAULIC SYSTEM1 topic
  • Torque Specifications
HYDRAULIC UNIT2 topics
  • ASSEMBLY OF HYDRAULIC UNIT
  • SPECIFICATIONS
LIFT CYLINDER6 topics
  • LIFT CYLINDER REMOVAL
  • Block Lift Frame
  • Disconnect Hoses
  • Disconnect Lift Cylinder
  • Inspection
  • INSTALLATION SPECIFICATIONS
LIFT LINKAGE & LOAD WHEELS14 topics
  • OPERATIONAL CHECK
  • Pull Rod Adjustment Check
  • BUSHING IDENTIFICATION
  • LIFT LINKAGE REMOVAL
  • Bushing Removal
  • Bushing Installation
  • DUAL LOAD WHEELS
    • Inspection
    • Assembly
  • SINGLE LOAD WHEELS
    • Inspection
    • Assembly
  • LIFT LINKAGE INSTALLATION
  • Pallet Entry Skids
BODY PARTS2 topics
  • Walkie Model Trucks
  • Rider Model Trucks
Show all 26 sections
TRUCK SPECIFICATIONS5 topics
  • BATTERY
  • BRAKE, MOTOR
  • CONTROL (EV-TS SOLID STATE CONTROL
  • ELECTRICAL
  • TRUCK SERVICE WEIGHTS
WIRING SCHEMATICS4 topics
  • IN-2222 (Early Model Trucks) Schematic
  • (Early Model Trucks) Diagram
  • IN-24029 (Late Model Trucks) Schematic
  • (Late Model Trucks) Diagram

Inside this manual

Real pages from this service manual (221 pages). Open the sample pages (PDF, 279 KB)

Sample pages from the Clark P-30, P-25, PWD-25, PWD-30, PWD-36, HWP-30, HWD-25, HWD-30 and 2 more Forklift Service Manual: Specifications, Diagram, Troubleshooting
  • Specifications, page 17: GROUP 01
  • Diagram, page 59: Control Panels
  • Troubleshooting, page 68: EWT5 Control

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 221 pages

Quantity one is the manual described above.

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60-day returns

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).