Crown FC 4500 Series AC Traction Forklift Service Manual & Parts Catalog
764 pages · Publication PF15703-006
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- Models
- FC 4500 Series AC Traction
- Manual type
- Service Manual & Parts Catalog
- Pages
- 764
- Publication
- PF15703-006
- Condition
- Brand new
What's inside
From the manual's own table of contents: 478 sections, 482 entries. See sample pages (PDF, 741 KB)
General Maintenance Instructions
Cleaning of Material Handling Equipment
Cleaning Methods
Control of Hazardous Energy
Lockout/Tagout
Battery
Safety Rules
Battery Care
Charging
Battery Removal
Battery Installation
Lockout - Tagout
Capacitance
Hydraulic
Lifting and Blocking
Mast
Blocking Masts
Disconnect Tilt Cylinder
Removing Mast
Removing Counterweight
Introduction
Operation Instructions
Operator Training
Service Training
Show all 478 sections
Replacement Parts
Lubrication and Adjustment
Lubrication & Adjustment
Component Access
Battery Cover
Left Side Step Cover
Right Side Step Cover
Floorboards
Steering Column Covers
Dashboard
Control Lever Cover
Contactor Assembly Cover
Fan and Controller Cover
Lubrication1 topic
- TABLE OF CONTENTS Componentry
ACC POT1
ACCUMULATOR
ACCESS 1
ACCESS 2
ACCESS 3
ALM3 (Optional)
BRES
BREATHER
BRKS
CYLINDER
DIPSTICK
DISTRIBUTION PANEL
FAN3 (Optional)
FILTER
FNS (Optional)
FU11 (Optional)
FU12 (Optional)
HAND PUMP
HGTS1
INFOLINK MODULE (Optional)
IMPACT SENSOR (Optional)1 topic
- TABLE OF CONTENTS K2
K11 (Optional)
K12 (Optional)
LGS1 (Optional)
LGS2 (Optional)
MANUAL RELIEF VALVE
MPCE
PRESSURE CHECK POINT
PRK-A, PRK-B
12V POWER SUPPLY
Pump
RES2 (Optional)
RES3 (Optional)
SB80 (Optional)
SES1, SES2
Strainer
Suction
THS1 (Optional)
THS2 (Optional)
TLMS
VALVE
Metric Torque Values
Grade
Torque Values
Hydraulic System
Hydraulic Lines and Fittings
Reservoir
Capacity
Filters
Drift Test
Tilt Drift Test
Lift Drift Test
Cylinder and Circuit Bleeding
Lift Circuit
Tilt Circuit
Sideshift Circuit
Steer Cylinder Circuit
Service Brake Circuit
Park Brake Circuit
Hydraulic Circuitry
Accumulator and Unloading Valve
Spring Apply/Hydraulic Release Park Brake
Hydraulic Schematic Symbols
Lift Pump
Disassembly
Mounting Flange And End Cover
Assembly
Control Valve
Relief Valve RV1 Operation
Relief Valve RV2 Operation
Adjustment of RV1 & RV2
Control Valve Disassembly
Control Valve Inspection & Repair
Control Valve Assembly
Adding 4th Spool Valve Section
Hydraulic Manifold Blocks
Manifolds
Tilt Manifold
Park Brake Release Manifold
Accessory Manifold
Manifold Block Component Replacement
Drive Unit
Drive Unit Lubrication
Drive Unit Oil Change
Drive Unit Mounting Bolts
Drive Tire Replacement
Traction Motor (M1)
Traction Motor Removal
1st Reduction Pinion Installation
Installation of Traction Motor
Axle Hub and Axle Installation
Drive Unit Removal
Drive Unit Installation
Electrical
Access 1 - Display Control Module (DCM)
Switches
AXS1, AXS2, TLT
Electrical System
Wiring Color Codes
Power Cables
Access 123
User Main Menu Level
User Level
Message Mode
Hour
Events
Service
Performance
Analyzer
Analyzer Access
Calibration
Calibration Access
Calibration Procedures
Calibration Error Messages
Features
Features Access
Hour/Event/Utilities Menu
Hour Meter Menu
Event Menu
Utilities Menu
Performance Access
Distribution Board
Components Included On Distribution Board
Distribution Board Jumper Configurations
Potentiometers
Accelerator Potentiometer (POT1)
Removal/Installation1 topic
- TABLE OF CONTENTS Contactors
Inspection
Contacts
Steering Contactor
Coil
Component Replacement
Contact Replacement
Coil Replacement
EE" Component Replacement
Line and Pump Contactor
Checking Battery
Charging Battery
Seat Deck Cover Adjustment
Seat Deck Latch Adjustment
Seat Deck Cylinders
Removal
Installation
Battery Cleaning
Troubleshooting
Dual Voltage Conversion
Battery Discharge Interrupt Performance (P4)
Motors
Event Codes
Event Code 110
Event Code 111
Event Code 112
Event Code 113
Event Code 119
Event Code 123
Event Code 130
Event Code 131
Event Code 133
Event Code 134
Event Code 163
Event Code 164
Event Code 165
Event Code 199
Event Code 2001 topic
- TABLE OF CONTENTS Event Code 201
Event Code 202
Event Code 203
Event Code 204
Event Code 205
Event Code 206
Event Code 207
Event Code 208
Event Code 209
Event Code 210
Event Code 214
Event Code 215
Event Code 216
Event Code 217
Event Code 219
Event Code 220
Event Code 221
Event Code 222
Event Code 223
Event Code 224
Event Code 225
Event Code 247
Event Code 299
Event Code 300
Event Code 301
Event Code 302
Event Code 303
Event Code 304
Event Code 305
Event Code 306
Event Code 307
Event Code 308
Event Code 309
Event Code 310
Event Code 311
Event Code 312
Event Code 313
Event Code 314
Event Code 315
Event Code 316
Event Code 317
Event Code 319
Event Code 320
Event Code 321
Event Code 322
Event Code 323
Event Code 324
Event Code 325
Event Code 326
Event Code 330
Event Code 399
FWD/REV
Creep Speed Only
No Traction/No Lift/BDI = 0%
Service Brake
Operation
Brake Pedal
Shimming the Brake Pedal
Brake Assembly Removal
Disassembly of Brake
Lining/Rotor Inner And Outer Stator
Piston, Wiper and Seal Removal
Wiper, Seal & Piston Installation
Service Brake Assembly
Service Brake Installation
Service Brake Bleeding
Drive Tire Installation
Service Brake Adjustments
Service Brake Valve
Parking Brake
Brake Hub
Replacement of Brake Shoes
Adjustment
Traction Motor
Manually Releasing the Parking Brake
Parking Brake Solenoid
Steering
Hydrostatic Steering Unit
Steering Column Assembly
Column
Gas Cylinder
Directional Control
Steering Wheel Removal
Steering Wheel
Final Assembly
Steer Axle Assembly
Steer Tire
Torque Requirements
Steer Axle Positioning
Bearing Cap Torque Requirements
Mast Flaking
Mast Testing (Assembled)
Shim Basics
Shim Removal
Mast Column Rollers
Carriage Column Roller Adjustments
Mast Column Roller Removal - TT Mast (Inner Mast)
Mast Column Rollers Removal - TL Mast
Mast Assembly
Lift Cylinder Removal - TL & TT
Carriage Removal - TT Mast
Carriage Removal - TL Mast
Mast Removal (TL & TT Mast)
Mast Assembly (TL & TT Mast)
Tilt Cylinder Adjustments
Quad (Four Stage) Mast
Mast Removal
Carriage Removal
Carriage Inspection
Lift Chain Tension
Lift Chains
Wear
Rust and Corrosion
Cracked Plates
Tight Joints
Protruding or Turned Pins
Chain Side Wear
Lift Chain Lubrication
Lift Chain Replacement
Chain Anchors and Pulleys
Leaf Chain Disconnect
Disconnect Procedures
Fork Inspection
Abrasion
Overloading
Fatigue
Bent or Twisted Forks
Hanger
Cylinders
Lift Cylinder
Seals
Seal Removal
Seal Installation - General
Rod U-Cup Installation
Small U-Cup
Large U-Cup
Cylinder U-cup Installation
Cylinder Assembly
Cylinder Bleeding and Flushing
Bleeding - Free Lift Cylinder
Bleeding - Stage Lift Cylinders
Flushing - Stage and Free Lift Cylinders
Tilt Cylinder
Cylinder Disassembly
Rod Disassembly
Seal Replacement
Cylinder Reassembly
Tilt Cylinder Flushing and Bleeding Procedures
Tilt Cylinder Installation and Adjustments
Steer Cylinder
Cylinder Removal
Cylinder Installation
Parking Brake Cylinder
Glossary
Introduction to Diagram Usage
Schematic
Pictorials
Electrical Schematic - AC Traction/DC Lift
Electrical Schematic - AC Traction/AC Lift
ACCESS 3 - AC Traction Controller
ACCESS 2 - AC Lift Controller
Hydraulic Switch Harness With Tilt Position Assist
Dashboard with TMM Option
ACCESS 1 - Display
Foot Operated Direction Control
Brake and Accelerator Pedals
Motors and Alarms
InfoLink
Overhead Guard
Freezer Condition
Freezer Condition - Jumper Harness
Power Cables - AC Traction/DC Lift
Power Cables - AC Traction/AC Lift
Wire Harnesses
Hydraulic Schematic
Seat Deck
Power Unit
Overhead Guard & Covers
Battery Spacers & Retainers
Static Seat
Suspension Seat
Hip Restraint
Suction Line Hydraulics
Lift & Tilt Line Hydraulics
Steer & Brake Line Hydraulics
Pressure Line Hydraulics
Accessory Line Hydraulics - TL/Quad
Accessory Line Hydraulics - TT
Return Line Hydraulics
Lift & Return Line Hydraulics - TL Mast
Lift & Return Line Hydraulics - TT Mast
Accessory Line Hydraulics - TL Mast
Accessory Line Hydraulics - TT Mast
Mast Hydraulics - Quad Mast
Lift Pump - TT
Lift Pump - TL/Quad
Lift Pump Motor
DC Lift Motor
Directional Control Valve - 3 Spool
Directional Control Valve - 4 Spool
Manifold Crossover Relief
4-Position Pressure Relief Valve
Lowering Flow Control Valve - TL
Lowering Control Valve - TT
Accessory Manifold - TL/Quad
Accessory Manifold - TL/TT
Accessory Manifold - Quad
Control Lever
Control Valve Linkage - Standard No Accessories
Control Valve Linkage - One Accessory
Control Valve Linkage - Two Accessories
TT Carriage Hydraulics - Single Accessory
Carriage Hydraulics - TL Single Accessory
Carriage Hydraulics - Quad Mast
TT Carriage Hydraulics - Double Accessory
Carriage Hydraulics - TL Double Accessory
AC Traction Motor
Drive Tire
Electrical Components - Power Unit
Controller Panel - DC Lift
Controller Panel - AC Lift
Contactor Panel
Freezer Condition Distribution Board
Contactor L & P
Contactor L & P - “EE
Steering Contactor “EE
Foot Operated Directional Control
Accelerator
Park Brake Switch
Tilt Limit Switch
Control Cable - TT
Control Cable - TL
Connectors
Strobe Light
Overhead Guard - Front Lights & Mirrors
Overhead Guard - Rear Lights
Drive Thru Overhead Guard - Front Lights & Mirrors
Drive Thru Overhead Guard Accessories - Rear
TL/TT Mast Mounted Work Lights
Quad Mast Mounted Work Lights
Power Service Brake
Steering Column - Part 1
Steering Column - Part 2
Steering Axle
Steering And Service Brake Pump
Power Steering Pump Motor
Steer Unit
TL Mast Accessories
Mast - TL
TT Mast Accessories
Mast - TT
Quad Mast
Fork Carriage - TL
Fork Carriage - TT
Fork Carriage - Quad
Yoke - TT
Yoke Quad Mast
Lift Chain - TL
Lift Chain TT
Lift Chain Quad
Load Backrest - TL
Load Backrest - TT
Load Backrest - Quad
Fork
Mast Cylinder - TL
Mast Cylinder - TT
Quad Mast Cylinder
Quad Carriage Cylinder
Carriage Cylinder - TT
Tilt Cylinder - TL/Quad
Tilt Cylinder - TT
Sideshifter Cylinder
Sideshifter - TL/TT
Sideshifter - Quad
Work Assist Accessories
InfoLink Accessories
Labels and Decals
Inside this manual
Real pages from this service manual & parts catalog (764 pages). Open the sample pages (PDF, 739 KB)
- Specifications, page 121: HYDRAULIC
- Repair procedure, page 165: DRIVE UNIT
- Diagram, page 396: WIRING DIAGRAMS
- Color page, page 164: DRIVE UNIT
- Color page, page 82: LUBRICATION & ADJUSTMENT
Manual types
This manual is a service manual & parts catalog. For reference, the three main manual types:
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 764 pages
Quantity one is the manual described above.
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Ships in 1 business day.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).