Crown GPC2000 Forklift Service Manual
194 pages · Publication 812520-006-0M
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- Models
- GPC2000
- Manual type
- Service Manual
- Pages
- 194
- Publication
- 812520-006-0M
- Condition
- Brand new
What's inside
From the manual's own table of contents: 92 sections, 240 entries. See sample pages (PDF, 554 KB)
General Maintenance and Repair Safety Notes4 topics
- Before Leaving the Truck
- Before Carrying out Work on the Truck
- Before Operating the Truck
- Warnings and Labels on the Truck
General5 topics
- Operating Instructions
- Service Training
- Ordering Spare Parts
- Using the Manual
- Model-Number
Maintenance6 topics
- Check and Maintenance Schedule
- Recommended Lubricants and Oils
- Lubricants
- Cold Store Trucks
- Grease items and grease intervals
- Torques
Hydraulic System16 topics
- Operation
- Platform Lift
- Fork High Lift
- Platform Lift and Fork High Lift
- Hydraulic Unit Removal
- Replacing the Hydraulic Pump
- Removal
- Installation
- Replacing the Hydraulic Filter
- Replacing the Suction Filter
- Replacing the Oil
- Start-Up
- Checking the Valve Settings
- Checking the Non-Return Valve
- Checking the Safety Valve
- Adjusting the Safety Valve
Drive Unit1 topic
- Environmental Protection
Drive Wheel1 topic
- Assembly
Assembly1 topic
- Bevel Wheel Set Adjustment
Show all 92 sections
Key Description4 topics
- Display
- SCROLL DISPLAY
- CHANGE SETTING
- MORE INFO
PROGRAM2 topics
- TEST
- DIAGNOSTIC
Key Combinations10 topics
- SPECIAL DIAGNOSTIC mode
- SPECIAL PROGRAM mode
- Deleting the Error History
- Copying (Cloning) Controller Settings
- Resetting to Original Settings
- Programmer Self-Test
- Traction Controller Removal / Installation
- Controller Test
- Traction Controller 1207 and 1214 Settings
- Fault Recovery (including recovery from disable)
Test Procedure3 topics
- Pulse Monitor Trip - Test (PMT)
- Equipment
- PMT- Test Wiring Diagram
and 1214 Traction Controllers24 topics
- General
- Operating Features
- Functions
- Key Switch
- Autotest (Watchdog, internal and external)
- Current Limit
- Overvoltage
- Overtemperature
- Performance Reduction at Low Voltage
- Error Detection
- Error Listing
- Error Reset
- Maintenance
- Control Line Connections
- Power Line Connections
- Control Line Connections
- Control Panel
- Setting Potentiometers
- Programmer Connection
- Status LED
- Diagnostics with Status LED
- Controller 1214
- Programmer connector
- LED Diagnostics
Steering Control System5 topics
- Electrical Connections
- Performance Connections
- Control Section Connections
- Steering Control System Error Codes
- Steering Control System Removal / Installation
Distributor Boards5 topics
- Jumper Arrangement and Usage
- Platform Lift and Combination
- Electrical Steering Option
- Board 808 191 Contact Arrangement
- Board 808 191 Contact Arrangment
Inspection3 topics
- Contacts
- Coils
- Springs
GPC2020 Travel Contactor Repairs1 topic
- Disassembly
GPC 2040 Brake System2 topics
- Preparation
- Maintenance and Repairs
Brake Moment Setting5 topics
- GPC 2020, Single Stage Brake
- GPC 2040, Twin Stage Brake
- GPC 2020 1.6 t, Brake Default Setting
- GPC 2040 Standard 2.0 t, Brake Default Setting
- GPC 2040 High Lift and Twin Lift 1.0 t, Brake Default Setting
Braking Distance Setting2 topics
- Braking Distance with Max. Load
- Braking Distance with Truck Unladen
Repairing the Steering Drive3 topics
- Removing the Motor from the Transmission
- Replacing the Motor Bearings
- Repairing the Steering Transmission
Tiller1 topic
- (All Models)
Tiller Adjustment2 topics
- Forward Travel Setting for Mechanical Steering
- Forward Travel Setting for Electrical Steering
Steering Chain1 topic
- Chain Tension Adjustment
Lifting Mechanism25 topics
- Lifting mechanism adjustment
- Lift Stop Setting
- Lift Chains
- Inspection
- Cleaning
- Wear
- Freedom of Movement
- Chain Tension
- Chain Anchor and Pulleys
- Worn or Missing Plates
- Protruding or Turned Chain Pins
- Corrosion
- Chain Lateral Wear
- Uneven Chain Tension
- Misalignment of Lift Components
- Lift Chain Lubrication
- Fork Tine Test
- Fork Identification
- Repairs
- Crack Inspection
- Fork Blade Warping
- Verticality Test
- Measuring the Fork Tip Width
- Fork Tine Height Difference
- Fork Stop
Cylinders4 topics
- Plunger Cylinders (single-acting)
- Piston Cylinder (Double-Acting Cylinder)
- Single-Acting Cylinder
- Double-Acting Cylinder
Cylinder12 topics
- Cylinder Removal
- Replacing the Rod Seal
- Platform Lift Cylinder
- Free Lift Cylinder
- Free Lift Cylinder for Platform Lift and Combination
- Control Circuit 2020
- Driver Board 2020
- Traction Controller 2020
- Brake and BDI 2020
- Tiller and Pedestrian Function 2020
- Power Lead 2020
- Overview 2040
Inside this manual
Real pages from this service manual (194 pages). Open the sample pages (PDF, 553 KB)
- Specifications, page 18: INTRODUCTION
- Troubleshooting, page 78: Programmer
- Diagram, page 90: PMT- Test Wiring Diagram
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 194 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).