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Crown GPC3000 Low Level Order Picker Service Manual

270 pages · Publication 812571-006_RevB

$69.75
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Models
GPC3000
Manual type
Service Manual
Pages
270
Publication
812571-006_RevB
Condition
Brand new
Crown GPC3000 Low Level Order Picker Service Manual, publication 812571-006_RevB

What's inside

From the manual's own table of contents: 238 sections, 240 entries. See sample pages (PDF, 690 KB)

Symbols and Indicators
Safety Symbols
General Symbols
Fork direction
General Text Indicators
General Safety Instructions
Maintenance and Repair Instructions
Maintenance and Repair
Before Parking the Truck
Before Working on the Truck
Before Starting the Truck
Warning and Instruction Decals on the Truck
General
Service training
Replacement Parts
Subsequent Attachments and Modifications
Using the Manual
Contact Address
Models
Lifting and Jacking
Lifting the Truck
Lifting the truck with a crane
Lifting the truck with a forklift truck
Towing the truck
Show all 238 sections
Jacking up the truck
Taking the Truck out of Service
Testing Re-Commissioned Trucks
Restoring the Truck to Service
Recommended Lubricants and Accessories
Cold Store Trucks
Routine Maintenance
GPC 3020/40/60 Inspection and Lubrication Points
GPC 3045 Inspection and Lubrication Points
GPC 3055 Inspection and Lubrication Points
Torques
Standard Torques
Hydraulic Lines and Ports
Bleeding the hydraulic system
Drift Test
Oil Change
Capacity
Relief Valves
Replacing relief valves
Testing and adjusting the relief valves
RV1 test
RV2 test
Adjusting RV1/RV2
Hydraulic Unit
Hydraulic unit removal
Hydraulic unit assembly1 topic
  • kW hydraulic unit disassembly
Dismantling
Assembly
Start Up Procedure
Bleeding and Flushing the System
Before flushing and bleeding the system
Bleeding
Flushing
Changing the Transmission Oil
Components
Replacing the shaft seal of the driven shaft
Special Tools Required
Preparation
Shaft Seal Removal
Removing the driven shaft
Driven shaft assembly
Drive Wheel and Wheel Bolts
Drive Wheel Disassembly
Drive Wheel Assembly
Replacing the Wheel Bolts
Replacing the Drive Unit
Removal
Drive Transmission Unit
Repairing the Drive Transmission Unit
Wire colour code
Contact Symbol Abbreviations
Electrical Symbols
GPC 3020/40/60 without Platform Lift
GPC 3040/60 with Platform Lift
GPC 3045 with Platform Lift
Operator Menu
Service Menu
Analyzer
Access 2 Input
Access 3 Input
Access 5 Input
Test Output
Calibration
Features
Hours
Events
Performance
Utilities
Parameter Setting
Parameter Setting for the GPC 3020
Parameter Setting for all Trucks except the GPC 3020
Control Modules
Power Fuses
Servicing and Replacing the Control Modules
Discharging the Capacitors
Servicing the Control Modules
Replacing Control Modules
Event Codes
Access 2
Access 3
Access 5
Drive Motor
Drive Motor Disassembly
Drive Motor Assembly
Repairing the Drive Motor
Dismantling the Rotor Assembly
Assembling the Rotor Assembly
Final task
Steer Motor
Steer Motor Disassembly
Steer Motor Assembly
Repairing the Steer Motor
Pump Motor
General Maintenance Instructions
Maintenance Instructions1 topic
  • kW Pump Motor
Brushes
Armature
Battery
Charging the Battery
Replacing the Battery
Contactors
Inspection
Contacts
Coils
Springs
Servicing
Controller Safety Test (PMT)
Required tools
Carrying out the PMT
Testing Access 3
Testing Access 5
Electromechanical Brake
Servicing the Brake
Measuring the air gap
Replacing the Brake
Installing a wear part kit
Replacing the brake in full
Steering Assembly
Steering Assembly Components
Steering Assembly Removal
Steering Assembly Installation
Final tasks
Repairing the Steering Transmission
Adjusting the Height of the Lowered Forks
Lift Chains
Cleaning Methods
Wear
Freedom of Movement of Chain Links
Chain tension
Chain Anchor and Pulleys
Worn Connection Plates
Protruding or Turned Chain Pins
Corrosion
Side wear
Lift Chain Lubrication
Lubrication Intervals
Lubrication
Separating Lift Chains
Tools and Equipment Required
Forks
Repairs
Checking the Forks
Crack Inspection
Safety
For your personal protection
Hydraulic System Repair Instructions
Tools
Producing extractors
Protective mechanisms
Gasket Assembly
Old Gasket Removal
Large Gasket Assembly
Tools required
Small Gasket Assembly
Rod Seal Assembly, Sealing Lip First
Cylinder Disassembly
Replacing the Rod Seals
Platform Overview
Replacing the Platform Sensors
Platform Sensor Removal
Platform Sensor Assembly
Platform Assembly and Testing the Platform Sensors
Testing the Platform Sensors via the Analyzer Menu
Possible error cause
Overview
With Key Switch and Keypad
TCM - Combi AC1 Power Side
TCM - Combi AC1 Logic Side
SCM - EPS AC0 Logic Side
Interface #1 Tiller
Interface #2 Backrest
GPC3045, 3055 Connections
Switch Connection
Handle Circuit
Display with Options
CAN Connection
Power Cables GPC 3000
Harness, Walk Beside Switch
Beside Switch Assy
CAN Interface Bridge
Lift / Lower Scissors Harness
Scissors RAS - LOS Assy
Walk Beside Switch Harness F/C
Microswitch Assy
Horn Harness
Horn Switch Assembly
SAS Switch Assembly
Main Harness GPC 3000
X10 Handle Harness
Display Harness GPC 3000
Adapter ZAPI Console
BRK Switch Assembly
X10 - Handle
GPC 3000 Standard
CAN-Tiller Harness Assembly
GPC Standard 3000
Steer Sensor Assembly
Walk Beside Switch Assy
Contact pins
Platform Lift Harness
Backrest Harness #2 Platform Lift
Straight Ahead Sensor Assy
Lift Lower Scissors Harness GPC 3000
LMS Harness Scissors Lift
Scissors RAS - LOS Assy GPC 3000
Platform Lift Fork Switch Assembly RAS / LOS 2-5
Backrest Harness #2 Platform / Forks
Battery Latch Switch (BLS) Assy
Adapter Key Switch
Heater Assembly
Connection Cable Alarm
Connection Cable DC / DC Converter
DC / DC Converter
Hydraulic Symbols

Inside this manual

Real pages from this service manual (270 pages). Open the sample pages (PDF, 689 KB)

Sample pages from the Crown GPC3000 Low Level Order Picker Service Manual: Specifications, Troubleshooting, Diagram, Color page, Color page
  • Specifications, page 29: LUBRICATION & ADJUSTMENT
  • Troubleshooting, page 141: Event Codes
  • Diagram, page 233: SCHEMATIC DIAGRAMS
  • Color page, page 116: ELECTRICAL SYSTEM
  • Color page, page 102: ELECTRICAL SYSTEM

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 270 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).