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Crown PE 4500 AC Walkie Rider Pallet Truck Service Manual & Parts Catalog

473 pages · Publication PF15302-006

$69.79
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Models
PE 4500 AC
Manual type
Service Manual & Parts Catalog
Pages
473
Publication
PF15302-006
Condition
Brand new
Crown PE 4500 AC Walkie Rider Pallet Truck Service Manual & Parts Catalog, publication PF15302-006

What's inside

From the manual's own table of contents: 244 sections, 248 entries. See sample pages (PDF, 578 KB)

General Maintenance Instructions
Control of Hazardous Energy
Lockout/Tagout
Battery
Safety Rules
Battery Care
Charging
Battery Removal
Battery Installation
Lockout - Tagout
Capacitance
Hydraulic
Towing Truck
Towing by Pulling in Power Unit First Direction
Towing Truck by Pulling in Forks First Direction
Lifting and Blocking
Cleaning of Material Handling Equipment
Cleaning Methods
Introduction
Operator Instructions
Driver Training
Service Training
Replacement Parts
Model Number Example
Show all 244 sections
Truck Data Number Example
Lubrication and Adjustment
Component Access
Lubrication
Componentry
ACCEL POT1
ALM2 (Optional)
BRES1 (Optional)
BRES2
CYLINDER
DISP1 topic
  • TABLE OF CONTENTS FU3
PUMP
QCOS
On/Off Toggle Switch
Adjustments
General Notes
Caster Adjustment
Quick Adjustment Caster
Adjustment
Lubrication Requirements
Torque Requirements
Metric Torque Values
Grade
Torque Values
Hydraulic System
Hydraulic System - General
Hydraulic Seals
General Installation
Rod U-Cup Installation
Hydraulics Troubleshooting Chart
Freezer Preparation
Hydraulic Schematic Symbols
Disassembly and Assembly
Drive Tire Replacement
Drive Motor Removal
Seal Replacement
Thrust Roller Replacement
Drive Unit Removal
Drive Unit Disassembly
Lower Housing
Upper Housing
Drive Unit Assembly
Final Assembly
Torque Value Chart
Electrical System
Wiring Color Codes
Power Cables
Switches
User Level
Message Mode
Timer - Message Mode
Timer - Start
Timer - Stop
Timer - Reset
Trip - Message Mode
Trip - Reset
Bdi - Message Mode
Hours - Message Mode
Odometer - Message Mode
Model - Message Mode
Hour
Events
Service
Performance
Analyzer
Analyzer Access
Features
Features Access1 topic
  • TABLE OF CONTENTS Performance
Performance Access
Hour/Event/Utilities Menu
Hour Meter Menu
Event Menu
Utilities Menu
Contactor
Inspection
Contacts
Coil
Component Replacement
Contact Replacement
Coil Replacement
Control Pod
Safety Reversing Switch
Directional Switches
Acceleration Potentiometer (ACCEL Pot 1)
POT Adjustment with Display (Preferred)
POT Adjustment without Display
Directional, Speed And Actuators
Lift, Lower, Horn Switches And Buttons
Safety Reversing Switch And Button Assembly
Potentiometer (ACCEL POT1)
Twist Grips
Cams, Torsion Spring, Stop
Quickpick® Controls
Checking
Removal (Hoist)
Removal (Roll Out)
Cleaning
Motor
Typical Current Readings (Amps)
Event Codes
Access Module Listing
Some Troubleshooting Basics
When a Malfunction Occurs
To Locate Malfunctioning Components
No Event Code?
Power Cable Connections
Event Code 110
Event Code 111
Event Code 162
Event Code 300
Event Code 301
Event Code 312
Event Code 313
Event Code 318
Event Code 320
Event Code 321
Event Code 3221 topic
  • TABLE OF CONTENTS Event Code 323
Event Code 324
Event Code 328
Event Code 332
Event Code 333
Event Code 336
Event Code 343
Event Code 344
Event Code 346
Event Code 362
Event Code 372
Event Code 399
No event code
Truck does not function
0% BDI on ACCESS 1 Display
Quickpick™ does not function
Lift engages without raise switch activation
Lift does not engage
BDI (battery discharge indicator) does not reset
Truck will not travel
ACCESS 1 LED not ON
Slow acceleration rate
Brakes
Brake Lining Replacement
Brake Shoe Adjustment
Brake Switch Adjustment
Stopping Distance Adjustment
Brake Spring Adjustment
Stopping Distance Procedure
Torsion Spring Replacement
Brake Installation
Fork Inspection
Forks Lowered
Forks Raised
Cylinder Adjustment)
Belleville Washer
Tension Bar
Jam Nuts
Bushing Installation
Assembly1 topic
  • TABLE OF CONTENTS Forks - 180 mm (7 in)
Lift Linkage Adjustment
Lift Linkage Removal
Forks-up Method
Elevated Method
Assembly
Removal
Disassembly
Seal Removal
Seal Installation
Cylinder Assembly
Cylinder - Summary
Glossary
Introduction to Diagram Usage
Schematic
Pictorials
Schematic Lift Interrupt/InfoLink®
ACCESS 3 (TCM)
Control Handle & Grab Bar
Work Assist
Freezer/Corrosion
Wire Harnesses
Power Unit
Standard Caster
Pump and Motor
Drive Unit - Top
Drive Unit-Bottom
Traction Motor
Traction Tire
Power Unit - Electrical
Electrical Components - Power Unit
Control Pod – F/C
Control Pod-Quickpick
Control Pod - Quickpick F/C
Battery Connector
Connectors
ACCESS 1 - Display
Grab Bar
Display
Brake System
Manual Coast
Quick Coast
Brake
Entry Rollers
Load Wheel - Single Axle - 180 mm (7 in) Fork
Load Wheel - Tandem Axle
Load Wheel - Field Application Guide
Lift Linkage - Single Axle
Lift Linkage - Tandem Axle
Lift Linkage
Battery and Retainers
Roll-Out Battery
Hinged Load Backrest
Load Backrest - Lift-Off
Bolt On Load Backrest
Fork
Lift
Skid Adaptor
Work Assist Tube
Work Assist Tube Accessories
Work Assist Accessories
Shrink Wrap Tray Accessory
Storage Module
Infolink Accessories
Labels & Decals

Inside this manual

Real pages from this service manual & parts catalog (473 pages). Open the sample pages (PDF, 577 KB)

Sample pages from the Crown PE 4500 AC Walkie Rider Pallet Truck Service Manual & Parts Catalog: Repair procedure, Specifications, Diagram, Color page
  • Repair procedure, page 98: DRIVE UNIT
  • Specifications, page 238: LIFTING MECHANISM
  • Diagram, page 287: HYDRAULIC PARTS
  • Color page, page 51: LUBRICATION & ADJUSTMENT

Manual types

This manual is a service manual & parts catalog. For reference, the three main manual types:

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 473 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Crown PR 4500 ACService Manual & Parts Catalog · PF15724_006 · $69.65

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).