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Crown PR 4500 AC Rider Pallet Truck Service Manual & Parts Catalog

406 pages · Publication PF15724_006

$69.65
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Models
PR 4500 AC
Manual type
Service Manual & Parts Catalog
Pages
406
Publication
PF15724_006
Condition
Brand new
Crown PR 4500 AC Rider Pallet Truck Service Manual & Parts Catalog, publication PF15724_006

What's inside

From the manual's own table of contents: 224 sections, 228 entries. See sample pages (PDF, 538 KB)

General Maintenance Instructions
Cleaning of Material Handling Equipment
Cleaning Methods
Control of Hazardous Energy
Lockout/Tagout
Battery
Safety Rules
Battery Care
Charging
Battery Removal
Battery Installation
Capacitance
Brake
Releasing Brakes
Releasing Brakes Using Screws
Hydraulic
Towing Truck
Towing by Pulling In Power Unit First Direction
Towing Device Requirements
Towing Truck by Pulling in Forks First Direction
Towing in Power Unit First Direction
Lifting and Blocking
Introduction
Operation Instructions
Show all 224 sections
Operator Training
Service Training
Replacement Parts
Lubrication and Adjustment
Component Accessibility
Lubrication1 topic
  • TABLE OF CONTENTS Componentry
ACCEL
Access 1
Access 3
ALM2 (Optional)
BRES1, BRES2
DB1 (Optional)
LGT2, LGT3
RES1 (Freezer/Corrosion only)
Strobe/Flasher
Adjustments
General Notes
Caster Adjustment
Quick Adjustment Caster
Adjustment
Lubrication Requirements
Torque Requirements
Metric Torque Values
Grade1 topic
  • TABLE OF CONTENTS Torque Values
Hydraulic System
Hydraulic System - General
Hydraulic Seals
General Installation
Rod U-Cup Installation
Hydraulics Troubleshooting Chart
Freezer Preparation
Hydraulic Schematic Symbols
Drive Unit
Drive Unit Lubrication
Drive Tire Replacement
Drive Motor Removal
Seal Replacement
Axle Inner Seal
Outer Axle Seal
Drive Motor Shaft Seal
Thrust Roller Replacement
Drive Unit Removal
Drive Unit Disassembly
Lower Housing
Upper Housing
Drive Unit Assembly
Final Assembly
Electrical Switches
BRES1 & BRES2 - Battery Retainer Interlock Switches
BRS - Brake Switch
DMS1, DMS2 & DMS3 - Foot Presence Switches
ENS - Entry Bar Switch
FS & RS - Directional Switches
HNS1 - Horn Switch
KYS - Key Switch
LMS - Lift Limit Switch
RAS & LOS - Raise and Lower Switches
Wiring
Wiring Color Codes
Color
Number
Power Cables1 topic
  • TABLE OF CONTENTS Access 123
User Level
Message Mode
Timer - Message Mode
Timer - Start
Timer - Stop
Timer - Reset
Trip - Message Mode
Trip - Reset
BDI - Message Mode
Hours - Message Mode
Odometer - Message Mode
Hour
Events
Service
Performance
Contactor
Inspection
Contacts
Coil
Component Replacement
Contact Replacement
Coil Replacement
Control Pod
Directional Switches - FS/RS
Acceleration Potentiometer - ACCEL
POT Adjustment with Display (Preferred)
POT Adjustment without Display
Directional, Speed and Actuators
Lift, Lower, Horn Switches and Buttons
Potentiometer - ACCEL
Twist Grip
Cams, Torsion Spring, Stop
Checking
Battery Cleaning
Troubleshooting
Roll Out
Hoist
Motor
Typical Current Readings (Amps)1 topic
  • TABLE OF CONTENTS Event Codes
Access Module Listing
Some Troubleshooting Basics
When a Malfunction Occurs
No Event Code?
To Locate Malfunctioning Components
Test Points
Power Cable Connections
Event Code 110
Event Code 111
Event Code 162
Event Code 300
Event Code 301
Event Code 312
Event Code 313
Event Code 318
Event Code 320
Event Code 321
Event Code 322
Event Code 323
Event Code 324
Event Code 328
Event Code 332
Event Code 333
Event Code 336
Event Code 343
Event Code 346
Event Code 362
Event Code 372
Event Code 399
No Event Code
Brake Switch Adjustment (BRS)
Parking Brake Removal
Fork Inspection
Forks Lowered
Forks Raised
(Tension Bar Length and Cylinder Adjustment)
Belleville Washer
Tension Bar
Jam Nuts
Bushing Installation
Assembly
Lift Linkage Adjustment
Lift Linkage Removal
Forks-up Method
Elevated Method
Assembly
Cylinder
Removal
Disassembly
Seal Removal
Seal Installation
Cylinder Assembly
Cylinder - Summary
Glossary
Introduction to Diagram Usage
Schematic
Pictorials
Electrical Diagrams Index
Lift Interrupt and Crown Display
ACCESS 3 Traction Controller
Console/Hydraulic/Horn w/Optional Accessory
Control Pod/Power Unit/Floorboard
Work Assist & InfoLink
Wire Harnesses
Power Unit
Floorboard
Battery, Rollers & Retainers
Standard Caster
Pump and Motor
Traction Motor
Traction Tire
Power Unit - Electrical Components
Control System
Connectors
Access 1 - Display
Power Steering System
Power Steering Pump
Power Steering Pump Motor
Power Steering Hydraulic System
Entry Rollers
Load Wheel - Single Axle - 180 mm (7 in) Fork
Load Wheel - Tandem Axle
Load Wheel - Field Application Guide
Lift Linkage - Single Axle
Lift Linkage - Tandem Axle
Lift Linkage
Hinged Load Backrest
Load Backrest - Lift-Off
Bolt On Load Backrest
Fork
Lift
Skid Adaptor
Shrink Wrap Tray Accessory
Storage Module
Work Assist Tube
Work Assist Tube Accessories
Work Assist Accessories
InfoLink Accessories
Labels and Decals

Inside this manual

Real pages from this service manual & parts catalog (406 pages). Open the sample pages (PDF, 537 KB)

Sample pages from the Crown PR 4500 AC Rider Pallet Truck Service Manual & Parts Catalog: Troubleshooting, Diagram, Specifications, Color page
  • Troubleshooting, page 139: ELECTRICAL
  • Diagram, page 211: WIRING DIAGRAMS
  • Specifications, page 373: LIFTING MECHANISM PARTS
  • Color page, page 48: LUBRICATION & ADJUSTMENT

Manual types

This manual is a service manual & parts catalog. For reference, the three main manual types:

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 406 pages

Quantity one is the manual described above.

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60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Crown PE 4500 ACService Manual & Parts Catalog · PF15302-006 · $69.79

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).