Crown RT3020 Ride-On Pallet Truck Service Manual
129 pages · Publication 812543-999
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- Models
- RT3020
- Manual type
- Service Manual
- Pages
- 129
- Publication
- 812543-999
- Condition
- Brand new
What's inside
From the manual's own table of contents: 13 sections, 150 entries. See sample pages (PDF, 376 KB)
SAFETY7 topics
- Safety Symbols used in the Manual
- General Maintenance and Repair Safety Notes
- Maintenance and Repair
- Before Leaving the Truck
- Before Carrying out Work on the Truck
- Before Operating the Truck
- Warnings and Labels on the Truck
INTRODUCTION6 topics
- General
- Operating Instructions
- Service Training
- Ordering Spare Parts
- Using the Manual
- Model-Number
LUBRICATION AND ADJUSTMENT21 topics
- Jacking up the Truck
- Pictures
- Raising the Truck with a Crane
- Lifting the Truck with a second Truck
- Towing the Truck
- Component Access
- Picture
- Component Access, Picture
- Removing the Floorboard
- Removing the Side Panel
- Access to Drive Unit, Hydraulic System and Electrical Components
- Maintenance
- Driver Participation
- Daily Maintenance Log
- Recommended Lubricants and Oils
- Type Lubricant
- Grease Points, Overview
- Grease Points / Intervals
- Inspection and Maintenance Schedule
- Caster
- Torques
HYDRAULICS6 topics
- Hydraulic System
- Operation
- Removing the Hydraulic Unit
- Replacing the Hydraulic Pump
- Replacing the Hydraulic Filter
- Valve Setting Control
DRIVE UNIT12 topics
- Preparation
- Removal
- General
- Drive Unit Disassembly
- Assembly
- Adjusting the Bevel Wheel Set
- Final Assembly
- Drive Unit Re-Installation
- Live Ring Bearing Replacement
- Forcing out the Live Ring Bearing
- Pressing in the Live Ring Bearing
- Installation of the Live Ring Bearing in the Drive Unit
ELECTRICS53 topics
- Electrical Components
- Transmitter (MC,MN,PT)
- Fast / Slow Switch (HES)
- Seat Switch (MPD)
- Safety Pedal (PCT)
- Lift / Lower Switch (PCS, PCD)
- Lift Limit Switch (MFF)
- Pressure Switch (PS)
- Horn Switch (PCX)
- Horn (CX)
- Key Switch (QC)
- Emergency Disconnect Switch (PE)
- Steering Angle-Dependent Speed Reduction Microswitch
- Brake (FE)
- Traction Motor (M1)
- Pump Motor (M2)
- Pump Contactor (K3)
- Main Contactor (K4)
- Raise Contactor (RLS) and Lower Contactor (RLD)
- Steering Motor (M3), Option
- Encoder (MS), Option
- Steering Limit Switch (MF), Option
- Steering-Contactor (K6), Option
- Fuses (F3, FA3), Option
- Travel Direction Display (STD)
- Picture
- ES1 Traction Controller
- General
- Operational Features
- Protective Devices
- Maintenance
- ES1 Traction Controller Connections
- Programmer
- General
- Operating Menu ZAPI ES1 Controller
- PARAMETER CHANGE Menu
- SAM Hourmeter
- Battery
- General
- Operation
- Battery Replacement
- Battery Removal
- Electric Motors
- General Maintenance Instructions
- Traction Motor Maintenance
- Access to the brushes
- Maintenance
- Pump Motor Maintenance
- Access to the Brushes
- Maintenance
- Steering Motor Maintenance
- Access to the Brushes
- Maintenance
BRAKE7 topics
- General Functional Description
- Removal
- Assembly
- Air Gap Setting
- Brake Moment Setting
- Brake Test
- RT3010 Nominal Braking Distances and Screw Depth
STEERING8 topics
- Operation
- Lower Steering Chain Adjustment
- Adjusting the Drive Unit Steering Chain
- Checking the Sliding Clutch
- Replacing the Sliding Clutch
- Steering Sensor Removal / Installation
- Steering Motor Removal / Installation
- Limit Switch Removal / Installation
LIFTING MECHANISM3 topics
- Test
- Adjusting the Stop
- Diagram
CYLINDERS11 topics
- General
- Maintenance
- Inspection
- Seal Installation
- General
- Lift Cylinder
- Removal Preparation
- Removal
- Repairing the Lift Cylinder
- Assembly
- Gas Pressure Spring Removal and Assembly
ELECTRICAL DIAGRAMS2 topics
- Control Circut
- Control Circut/Steering Motor
HYDRAULIC SCHEMATIC1 topic
- Diagram
Inside this manual
Real pages from this service manual (129 pages). Open the sample pages (PDF, 375 KB)
- Specifications, page 17: INTRODUCTION
- Troubleshooting, page 67: ES1 Traction Controller
- Diagram, page 125: HYDRAULIC SCHEMATIC
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 129 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).