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Crown SP 3400 Series Four-Point High Level Order Picker Service Manual

368 pages · Publication 812569-006

$69.71
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Models
SP 3400 Series Four-Point
Manual type
Service Manual
Pages
368
Publication
812569-006
Condition
Brand new
Crown SP 3400 Series Four-Point High Level Order Picker Service Manual, publication 812569-006

What's inside

From the manual's own table of contents: 416 sections, 417 entries. See sample pages (PDF, 610 KB)

Symbols Used in the Manual
Safety Symbols
General Symbols
Fork direction
General Safety Instructions
Maintenance and Repair Instructions
Maintenance and Repair
Before Parking the Truck
Before Working on the Truck
Before Starting the Truck
Warning and Instruction Decals on the Truck
Control of Hazardous Energy
Battery
Safety Rules
Battery Removal
Battery Installation
Lockout - Tagout
Brake
Capacitance
Hydraulic System
Depressurising the hydraulic system
Accumulator
Lifting and Blocking
Required tools
Show all 416 sections
Raising the Side
Raising the Drive Wheel
Blocking Mast Stages
Cleaning Methods
General
Operating Instructions
Service Training
Ordering Spare Parts
Using the Manual
Data Plate
Lubricants
Maintenance
Component Accessibility
Componentry
BRES1, BRES2
CHS1, CHS2
CHS3, CHS4
Free Lift Cylinder
Mast Cylinders
Filter
GTS1, GTS2
GTS5, GTS6
HSLCS
P1 Pump
P2 Pump
RCS1, RCS2
RES2, RES3
RES4, RES5
RES6, RES7
RES8, RES9
RESERVOIR
RGS1, RGS2
Sensor bar Loadwheel
Sensor Bar Steered Wheel
Strainer
Test Port
Truck Installation
Caster Assembly
Adjustment
Torque Values
Hydraulic Symbols
Hydraulic Lines and Fittings
Freezer Preparation
Drift Test
Lift Drift Test
Circuit Descriptions
Lift Circuit - Two Speed Lift
Low Speed Lift
High Speed Lift
Relief Valve Operation
Accumulator Operation
Lower Circuit - One Speed/Two Speed Lower
Lower
Manual Lower -Two Speed Lift/Lower
Pump Repair
Pump - Gear
Oil Seal Removal
Oil Seal Replacement
Pump Disassembly
Parts Inspection
Body
Composite Bushings
Gears
End Cover
Mounting Flange
Pump Reassembly
Start Up Procedure
Precharging
Hydraulic Troubleshooting
Drive Tire
Replacement
Lubrication
Oil Pump
Disassembly
Assembly
Removal & Installation
Relays
Power Up Relay
Module Power
Steer Motor Relay
Freezer/Condition Relays
Encoders
Electrical Wiring
Wiring Color Codes
Color
Number
Power Cables
Basic Symbols
Motor Monitoring System (MMS)
Overtemperature Sensors
Brushwear Sensors
Tune Up
Service Terminal
Description
Service Terminal Operation
Keyboard Commands
Main Menu
Calibration - Main Menu
Calibration - Truck Setup Menu
Calibration - Lift Cutouts or Zone Menus
Calibration - Truck Options Menu
Calibration - P.M. Interval Setup Menu
Calibration - Hourmeter Reset Menu
Calibration - Wire Guidance Menu
Calibration - Traction Setup Menu
Calibration - Traction Setup/Features Menus
Calibration - Features/Travel Alarm Menus
Calibration - Traction Setups/Performance Menus
Display
Erase
Show
Show - System Information Menus
Show - View Enable Config Menus
Show - View Hardware Outputs Menus
Show - Traction Analyzer Menus
Show - Status Analyzer Menus
Show - Traction Inputs Menus
Show - View Switches Menus
Show - Traction Outputs Menus
Traction Setup Performance Values
Motors
Display and Steering Modules
Message Display
Power "ON" LED's (green)
Service LED's (amber)
Torque Requirements for Steering Module Terminations
Contactor
Inspection
Contacts
Coil
Component Replacement
Contact Replacement
Coil Replacement
Steering Feedback
Gear Assembly
Checking
Battery Care
Charging
Battery Cleaning
Troubleshooting
Event Codes
Some Troubleshooting Basics
Check the Event Code Listing
No Event Code?
To Locate Malfunctioning Components
Test Points
Event Code 202
Event Code 204
Event Code 208
Event Code 209
Event Code 210
Event Code 211
Event Code 212
Event Code 213
Event Code 215
Event Code 216
Event Code 217
Event Code 218
Event Code 219
Event Code 221
Event Code 222
Event Code 223
Event Code 224
Event Code 227
Event Code 228
Event Code 311
Even Code 312
Event Code 313
Event Code 314
Event Code 315
Event Code 316
Event Code 317
Event Code 318
Event Code 319
Event Code 321
Event Code 322
Event Code 323
Event Code 326
Event Code 327
Event Code 328
Event Code 331
Event Code 332
Event Code 333
Event Code 334
Event Code 335
Event Code 336
Event Code 337
Event Code 339
Event Code 341
Event Code 342
Event Code 343
Event Code 344
Event Code 345
Event Code 346
Event Code 347
Event Code 348
Event Code 349
Event Code 351
Event Code 352
Event Code 353
Event Code 354
Event Code 355
Event Code 356
Event Code 357
Event Code 358
Event Code 362
Event Code 363
Event Code 364
Event Code 365
Event Code 366
Event Code 367
Event Code 368
Event Code 369
Event Code 371
Event Code 372
Event Code 373
Event Code 374
Event Code 375
Event Code 376
Event Code 377
Event Code 378
Event Code 379
Event Code 382
Event Code 383
Event Code 384
Event Code 385
Event Code 386
Event Code 387
Event Code 388
Event Code 391
Event Code 392
Event Code 393
Event Code 394
Event Code 396
Event Code 397
Event Code 398
Event Code 399
Event Code 411
Event Code 412
Event Code 413
Event Code 414
Event Code 415
Event Code 416
Event Code 417
Event Code 418
Event Code 419
Event Code 421
Event Code 422
Event Code 423
Event Code 424
Event Code 425
Event Code 426
Event Code 427
Event Code 428
Event Code 429
Event Code 431
Event Code 432
Event Code 433
Event Code 434
Event Code 435
Event Code 436
Event Code 437
Event Code 438
Event Code 439
Event Code 441
Event Code 442
Event Code 800
Event Code 801
Event Code 802
Event Code 803
Event Code 804
Event Code 805
Event Code 806
Event Code 807
Event Code 808
Event Code 809
Event Code 810
Event Code 811
Event Code 812
Event Code 813
Event Code 814
Event Code 827
Event Code 828
Event Code 829
Event Code 831
Event Code 83
Event Code 833
Event Code 834
Event Code 835
Event Code 836
Event Code 837
Event Code 838
Brake Force Adjustment
Brake Adjustment
Air Gap Adjustment
Torque Gap Adjustment
Rotor and Brake Pad Replacement
Brake Disassembly
Brake Assembly
Brake Troubleshooting
System Description
Steering Direction
Steering Wheel Direction Indicator
Steering Wheel Adjustment
Steering Motor Gearbox
TT Mast
Shim Basics
Mast Column Roller
Removal
Shim Measurements
Mast Testing (Assembled)
Flaking
Shim Removal
Top Column Rollers
Bottom Column Rollers
Mast
Lift Chains
Cleaning
Wear
Freedom of Movement of Chain Links
Chain Tension
Chain Anchor and Pulleys
Worn Connection Plates
Protruding or Turned Chain Pins
Corrosion
Chain Lateral Wear
Uneven Chain Tension
Misaligned Lift Components
Lift Chain Lubrication
Separating Lift Chains
Tools and Equipment Required
Separation
FEM / ISO Forks
Terms
Fork Identification
FEM / ISO Fork Inspection
Repair
Inspection Intervals
Crack Inspection
Fork Blade Warping
Fork Tip Straightness Test
Measuring the Fork Tip Height
Fork Tine Height Difference
Fork Stop
Fork Blade Abrasion Check
Platform Fork Blades1 topic
  • Table Standard Fork Thickness and Wear Limit
Fork Inspection
Overloading
Fatigue
Bent or Twisted Forks
Hanger
Safety
For your personal protection
Rod Seal Assembly
Large Rod Seal Assembly
Small Seal Rod Assembly
Rod Seal Assembly, Sealing Lip First
Rod Packing
Accessing Mast Cylinder Rod Packing
Accessing Free Lift Cylinder Rod Packing
(Mast and Free Lift Cylinder)
Mast Cylinder Removal
Free Lift Cylinder Removal
Mast And Free Lift Cylinder Assembly
Mast And Free Lift Cylinder Installation
Bleeding
Platform
Floor Mat Replacement
Safety Shield
Forks
Fork Replacement
Fork Height Adjustment
Pallet Grab (Option)
Release Handle Adjustment
Pedal Adjustment
Pallet Grab Removal
Operator Compartment Gates
Spring Replacement
Installation
Operator Egress System
Platform Removal & Shimming
Basics
Height Sensor Assembly
Encoder (ECR4)
Bearing Replacement
Cable Replacement
Diagram Usage
Schematic
Pictorials
Wire Harnesses
Power Unit
Two Speed Lift

Inside this manual

Real pages from this service manual (368 pages). Open the sample pages (PDF, 609 KB)

Sample pages from the Crown SP 3400 Series Four-Point High Level Order Picker Service Manual: Troubleshooting, Specifications, Diagram
  • Troubleshooting, page 117: HYDRAULIC SYSTEM
  • Specifications, page 332: PLATFORM
  • Diagram, page 347: SCHEMATIC DIAGRAMS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SP 3400 Series Four-Point are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 812569-006$69.71
Other manuals for the SP 3400 Series Four-Point

Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 368 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Crown SP 3400 SeriesParts Manual · 812727-006 · $69.69Crown SP 3400 SeriesService Manual · 812563-006 · $69.85

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).