Crown SP 3400 Series High Level Order Picker Service Manual

Name: Crown SP 3400 Series High Level Order Picker Service Manual
Brand: MidWestTech
SKU: 812563-006
Price: 69.85 USD
Availability: InStock

446 pages · Publication 812563-006

$69.85

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Models: SP 3400 Series
Manual type: Service Manual
Pages: 446
Publication: 812563-006
Condition: Brand new

Crown SP 3400 Series High Level Order Picker Service Manual, publication 812563-006

What's inside

From the manual's own table of contents: 508 topics. See sample pages (PDF, 567 KB)

Search the contents

Symbols Used in the Manual
Safety Symbols
General Symbols
Fork direction
General Safety Instructions
Maintenance and Repair Instructions
Maintenance and Repair
Before Parking the Truck
Before Working on the Truck
Before Starting the Truck
Warning and Instruction Decals on the Truck
Control of Hazardous Energy
Battery
Safety Rules
Battery Removal
Battery Installation
Lockout - Tagout
Brake
Capacitance
Hydraulic System
Depressurising the hydraulic system
Accumulator
Lifting and Blocking
Required tools

Show all 508 topics

Raising the Side
Raising the Drive Wheel
Blocking Masts
Cleaning Methods
General
Operating Instructions
Service Training
Ordering Spare Parts
Using the Manual
Data Plate
Model Number
Truck Data Number
Charts
Componentry
Status Alarm
Battery Restraint Switch
Brake Switch
Chain Slack Switches (TT Mast Only)
Chain Slack Switches
Check Valve
Free Lift (TT Mast Only)
Mast
Display Module
Display Switch
Drive / Tow Switch
Steering Command Encoder
Steering Feedback Encoder
Traction Speed Encoder
Lift Height Sensor
Emergency Disconnect Main Contactor
Emergency Disconnect Traction & Steering Contactor
Emergency Disconnect Switch
Operator Fan
Return
Fan Switch
Forward Switch
Lights and Fan Fuse
Control Fuse
Options Fuse
Manual Brake Fuse
Brake Outer Coil Fuse
Brake Inner Coil Fuse
Pump Motor 1 Fuse
Pump Motor 2 Fuse
Steer Module Fuse
Freezer Condition Power Unit Fuse
Freezer Condition Platform Fuse
Traction Motor Fuse
Guidance Control Module
Side Gate Switches
Rear Gate Switches
Guidance Switch
Horn
Back-Up or Travel Alarm
Horn Switch
High Speed Lower Cutout Switch
High Speed Raise Cutout Switch
mm (24 in.) Height Limit Switch
mm (60 in.) Height Limit Switch
mm (120 in.) Height Limit Switch
mm (150 in.) Height Limit Switch
mm (180 in.) Height Limit Switch
Power Up Relay
Module Power
Steer Motor Relay
Freezer Condition Relay
Key Switch
Lower Cutout Switch
Dome Light Switch
Work Light Switch
Spot Light Switch
Strobe or Flashing Light
Work Lights
Dome Lights
Spot Lights
Low Speed Lower Switch
High Speed Lower Switch
Traction Motor
Power Steering Motor
Lift Pump Motor
Traction Module
Manual Valve Lowering
Override Switch
Low Speed Lift Pump Contactor
Low Speed Lift Pump
High Speed Lift Pump Contactor
High Speed Lift Pump
Traction Request Potentiometer
Light Power Supply
Proportional Lowering Valve
Low Speed Raise Switch
High Speed Raise Switch
Raise Cutout Switches
Resistor
Freezer Condition Heater
Reservoir
Rail Guide Switches
Reverse Switch
Relief Valve
Suppressor Block
Steering Control Module
Wire Guidance
Suction
Test Port
Power Unit Thermostat
Platform Thermostat
Zone Select Switch
Skids
Torque Values
Hydraulic Symbols
Hydraulic Circuits
Lift Circuit - One Speed Lift
Relief Valve Operation
Accumulator Operation
Lift Circuit - Two Speed Lift
Low Speed Lift
High Speed Lift
Lower Circuit - One Speed/Two Speed Lower
Lower
Manual Lower Circuits
Lifting Fork Lift Circuit
Lift Circuit - Two Speed Lift W/Lifting Forks
Hydraulic Lines and Fittings
Filter
Drift Test
Lift Drift Test
Freezer Preparation
Hydraulic Pump
Pump - Gear
Oil Seal Removal
Oil Seal Replacement
Pump Disassembly
Parts Inspection
Pump Reassembly
Lift/Lower Control Valve
Relief Valve- RV1 Operation
Adjustment (1.25 Trucks)
Relief Valve- RV1 & RV2 Operation
Adjustment (1.0 Trucks)
Precharging
Maintenance
Hydraulics Troubleshooting Chart
Drive Tire Replacement
Drive Unit Lubrication
Encoders
Electrical Wiring
Wiring Color Codes
Color
Number
Power Cables
Symbols
Basic Symbols
Motor Monitoring System (MMS)
Overtemperature Sensors
Brushwear Sensors
Event Codes
Some Troubleshooting Basics
Check the Event Code Listing
No Event Code?
To Locate Malfunctioning Components
Test Points
Event Code 201
Event Code 202
Event Code 204
Event Code 208
Event Code 209
Event Code 210
Event Code 211
Event Code 212
Event Code 213
Event Code 215
Event Code 216
Event Code 217
Event Code 218
Event Code 219
Event Code 221
Event Code 222
Event Code 223
Event Code 224
Event Code 227
Event Code 228
Event Code 311
Event Code 312
Event Code 313
Event Code 314
Event Code 315
Event Code 316
Event Code 317
Event Code 318
Event Code 319
Event Code 321
Event Code 322
Event Code 323
Event Code 324
Event Code 326
Event Code 327
Event Code 328
Event Code 331
Event Code 332
Event Code 333
Event Code 334
Event Code 335
Event Code 336
Event Code 337
Event Code 339
Event Code 341
Event Code 342
Event Code 343
Event Code 344
Event Code 345
Event Code 346
Event Code 347
Event Code 348
Event Code 349
Event Code 351
Event Code 352
Event Code 353
Event Code 354
Event Code 355
Event Code 356
Event Code 357
Event Code 358
Event Code 362
Event Code 363
Event Code 364
Event Code 365
Event Code 366
Event Code 367
Event Code 368
Event Code 369
Event Code 371
Event Code 372
Event Code 373
Event Code 374
Event Code 375
Event Code 376
Event Code 377
Event Code 378
Event Code 379
Event Code 381
Event Code 382
Event Code 383
Event Code 384
Event Code 385
Event Code 386
Event Code 387
Event Code 388
Event Code 391
Event Code 392
Event Code 393
Event Code 394
Event Code 396
Event Code 397
Event Code 398
Event Code 399
Event Code 411
Event Code 412
Event Code 413
Event Code 414
Event Code 415
Event Code 416
Event Code 417
Event Code 418
Event Code 419
Event Code 421
Event Code 422
Event Code 423
Event Code 424
Event Code 425
Event Code 426
Event Code 427
Event Code 428
Event Code 429
Event Code 431
Event Code 432
Event Code 433
Event Code 434
Event Code 435
Event Code 436
Event Code 437
Event Code 438
Event Code 439
Event Code 441
Event Code 442
Then replace GCM
Event Code 800
Event Code 801
Event Code 802
Event Code 803
Event Code 804
Event Code 805
Event Code 806
Event Code 807
Event Code 808
Event Code 809
Event Code 810
Event Code 811
Event Code 812
Event Code 813
Event Code 814
Event Code 827
Event Code 828
Event Code 829
Event Code 831
Event Code 832
Event Code 833
Event Code 834
Event Code 835
Event Code 836
Event Code 837
Event Code 838
Tune Up
Service Terminal
Description
Service Terminal Operation
Keyboard Commands
Calibration
Truck Setup Menus
Lift Cutouts or Zone Menus
Truck Option Menus
P.M. Interval Setup Menus
Hourmeter Reset Menus
Wire Guidance Calibration Menus
Traction Setups/Calibration Menus
Traction Setups/Features Menus
Features/Travel Alarm Menus
Traction Setups/Performance Menus
Traction Setups/Performance Menus (cont'd)
System Information Menus
View Enable Config Menus
Truck Monitors Menus / View Encoder Counts Menu
View Hardware Outputs Menus
Traction Analyzer Menus
Status Analyzer Menus
Traction Inputs Menus
View Switches Menu
Traction Outputs Menus
Wire Guidance System
Operation Modes
Manual
Automatic
Sensors
Troubleshooting
Guidance Module (GCM)
Pin assignment
Line Driver Output
Sensor Bearing
Checking Truck Steering System
Truck Steering System Components
Contactors
Inspection
Contacts
Coil
Component Replacement
Contact Replacement
Coil Replacement
Steering Feedback
Gear Assembly
Control Module
Access
Adjustment
Acceleration Potentiometer (POT1)s
Directional Switches (FS & RS)
FS and RS
Actuator Arm
Potentiometer (POT1)
Cam Torsion Spring, Stop
Twist Grip
RAS1, RAS2, LOS1, LOS2, HNS, EDS
Checking
Battery Care
Charging
Placing battery on charge
Removing battery from charge
Battery Stop Adjustment
Battery Cleaning
Trouble Shooting
Motors
Braking Force
Brake Force Adjustment
BRAKE ADJUSTMENT
Air Gap Adjustment
Torque Gap Adjustment
Rotor and Brake Pad Replacement
Brake Assembly
System Description
Steering Direction
Steering Wheel Direction Indicator
Steering Wheel Adjustment
Steering Motor Gearbox
Lift Chains
Cleaning
Wear
Freedom of Movement of Chain Links
Chain Tension
Chain Anchor and Pulleys
Worn Connection Plates
Protruding or Turned Chain Pins
Corrosion
Chain Lateral Wear
Uneven Chain Tension
Misaligned Lift Components
Lift Chain Lubrication
Separating Lift Chains
Tools and Equipment Required
Separation
FEM / ISO Forks
Terms
Fork Identification
FEM / ISO Fork Inspection
Repair
Inspection Intervals
Crack Inspection
Fork Blade Warping
Fork Tip Straightness Test
Measuring the Fork Tip Height
Fork Tine Height Difference
Fork Stop
Fork Blade Abrasion Check
Platform Fork Blades
Fork Inspection
Overloading
Bent or Twisted Forks
Hanger
Safety
For your personal protection
Rod Seal Assembly
Large Rod Seal Assembly
Small Seal Rod Assembly
Rod Seal Assembly, Sealing Lip First
Mast, Free Lift and Auxiliary Fork Cylinders
Disassembly
Accessing Rod Packing- Mast Cylinder
Accessing Rod Packing - Free Lift Cylinder
Accessing Rod Packing- Auxiliary Fork Cylinder
Rod Packing Replacement
Mast Cylinder Removal
Auxiliary Fork Cylinder Removal
Free Lift Cylinder Removal
Safety Shield Installation
Floor Mat Replacement
Forks
Fork Replacement
Removal
Installation
Pallet Grab (Option)
Release Handle Adjustment
Pedal Adjustment
Pallet Grab Removal
Operator Compartment Gates
Spring Replacement
Operator Egress System
Platform Removal & Shimming
Basics
Platform Removal and Shimming, TL Mast
Shimming
Removing the Platform for Shimming
Platform Removal & Shimming TT Mast
Block Diagram
Schematic, Standard
Schematic with Options
Platform, Standard
Platform, Auxiliary Fork Lift
Distribution Panel
Traction, Standard
Traction, Auxiliary Fork Lift
Display Module (DCM)
Traction Module (MRC1)
Steering Module (SCM)
Traction Control
Guidance Control Module (GCM)
Lights, Fan, Power Supply
Freezer Condition
Order Information
Wire Harness
Platform
Power Unit
Platform with Auxiliary Lift Fork
Single Speed Lift
Two Speed Lift
Single Speed Lift With Lifting Forks
Two Speed Lift With Lifting Forks
TL Mast
TT Mast

Inside this manual

Real pages from this service manual (446 pages). Open the sample pages (PDF, 566 KB)

Sample pages from the Crown SP 3400 Series High Level Order Picker Service Manual: Diagram, Repair procedure, Specifications

Diagram, page 104: HYDRAULIC SYSTEM
Repair procedure, page 320: CONTROL MODULE
Specifications, page 356: LIFTING MECHANISM

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SP 3400 Series are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 812563-006$69.85

Parts manuals

Parts Manual 812727-006 · 210 pagesCovers SP 3400 Series$69.69Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 446 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).