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Crown SX3000 Walkie Straddle Stacker Service Manual

198 pages · Publication 812558-006

$69.79
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Models
SX3000
Manual type
Service Manual
Pages
198
Publication
812558-006
Condition
Brand new
Crown SX3000 Walkie Straddle Stacker Service Manual, publication 812558-006

What's inside

From the manual's own table of contents: 121 sections, 305 entries. See sample pages (PDF, 606 KB)

Safety Symbols used in the Manual
General Maintenance and Repair Safety Notes
Maintenance and Repair3 topics
  • Before Leaving the Truck
  • Before Carrying out Work on the Truck
  • Before Operating the Truck
Warnings and Labels on the Truck
General4 topics
  • Operating Instructions
  • Service Training
  • Ordering Spare Parts
  • Using the Manual
Model-Number
COMPONENT ACCESS
Lifting and Blocking
Outriggers4 topics
  • Recommended Lubricants and Oils
    • Lubricants
    • Cold Store Trucks
  • Truck Decommissioning
Restoring the Truck to Service
Maintenance2 topics
  • Lubrication points and intervals
  • Inspection and Maintenance Schedule
Casters
Torques
Hydraulic Symbols
Hydraulic Unit Removal20 topics
  • Hydraulic System
  • Operation
    • Raise (Refer to Illustration)
    • Lower
  • Hydraulic Reservoir Capacity
    • Changing the hydraulic oil and hydraulic filter
  • MOTOR & PUMP ASSEMBLY
    • HYDRAULIC LINES AND FITTINGS
    • Fittings
    • CIRCUIT BLEEDING
    • DRIFT TEST
    • Proportional function
  • REMOVAL
  • MOTOR
  • PUMP
    • After replacing pump
  • Replacing the relief valve
  • Relief valve setting
    • Relief valve test and setting
  • HYDRAULIC TROUBLESHOOTING CHART
Gear Unit
Drive unit, general
Drive unit removal
Drive motor removal
Motor disassembly
Motor assembly
Drive motor assembly
Gear unit disassembly9 topics
  • General
  • Preparation
  • Draining the oil
  • Drive unit removal
  • Gear unit cover removal
  • Gear unit disassembly
  • Gear unit assembly
  • Gear unit cover installation
  • Adding Oil
Drive unit installation
Show all 121 sections
Electrics - General
Wire Colour Codes
Abbreviations
Electrical Symbols
Electrical Components
Traction Pod (POT, FS, RS)
Fast / Slow Travel Switch (HSS)
Safety Reverse Switch (SAS)
Brake Switch (BRS)
Override Switch (ORS)
Raise / Lower Switches (RAS, LOS)
Limit Switch (LMS)
Horn Switch (HNS)
Key Switch (KYS)
Emergency Disconnect (BD)
Fuses (FU)1 topic
  •  Thermal Switch (THS)
Thermal switch (THS2)
Hydraulic Control Module (HCM)
Unigage (BDI)
Integrated Charger
Plug Holder (PC)
Drive motor (M1)
Hydraulic Motor (M2)
Main Contactor (Line/LC)
Lift Contactor (P/P1+P2)
Electromagnetic Brake (BRK)
Terminal Board (TB)
Travel Alarm Driver (DR)
Aux. Hydraulic Switch (SLS/SRS)
Remote Control Toggle Switch (ECS)
Aux. Hydraulic Valves (SVA1/SVA2)
Horn (HN)
Main Circuit Board (MAIN PCB)
Hydraulic Circuit Board (HYD PCB)
Travel Alarm (ALM)
Receiver
SEM0 Traction Controller22 topics
  • Precautionary Measures
  • Functional Characteristics
    • Speed control
    • Reduced speed ranges
    • Downhill speed control
    • Regenerative braking
    • Anti Roll Down Function
    • Hourmeter
    • Self-Diagnostic System
    • Monitored Circuits
  • Safety Mechanisms
    • Incorrect polarity
    • Wiring Errors
    • Temperature protection
    • Start sequence
    • Protection rating
  • Maintenance
  • Controller
  • after Replacing the Traction Controller
    • Preparatory Measures
    • Adjustment
  • Status LED
Programmer1 topic
  • Crown Handset P/N 793548 (Includes Cord)
Operating SEM0 Controller Menu20 topics
  • Menu structure
  • Menu Functions
    • PARAMETER CHANGE
    • TEST
    • ALARMS
    • PROGRAM VACC
    • CONFIG
  • Functions Menu, general
  • Parameter Change Menus
  • Settings and Error Messages
  • Tester Menu
  • Alarms Menu
  • PROGRAM VACC menu
    • Preparatory Measures
    • Calibration
  • Config. Menu
  • CONFIG Menu
    • SET MODEL
    • SET OPTIONS
    • ADJUSTMENTS
On Board Charger6 topics
  • Battery Charging Phases
    • First Phase (I1)
  • Second Phase (P)
  • Third Phase (U)
  • Fourth Phase (I2)
  • End of Normal Charging
Special Charging Phases3 topics
  • Compensating Charge
  • Float Charge
  • Partial Charging
Charging Errors3 topics
  • Green LED is not lit
  • Possible Causes
  • Green LED flashing
Important Technical Data
Replacing the Charger1 topic
  • Removal / Installation
Electric Motors
General Maintenance Instructions1 topic
  • Important Maintenance Instructions
Traction Motor Maintenance
Access to brushes2 topics
  • Armature
  • Bearings
Pump Motor Maintenance
Armature
Contactors
Inspection3 topics
  • Contacts
  • Coils
  • Springs
Servicing2 topics
  • Dismantling
  • Assembly
Battery Discharge Indicator (BDI)
OPERATION
Battery Discharge Indicator Setting (BDI)
Calibration for wet batteries
TROUBLESHOOTING
Traction Controller Safety Test
Brake
Function
Disassembly
Assembly
Air gap setting
Brake moment setting
Brake test2 topics
  • Definition of run-in/new rotor
  • General Notes
Live ring bearing1 topic
  • Disassembly
Control handle return springs1 topic
  • Adjustment
Control Handle Grip1 topic
  • Main Components
Hand grip component removal and assembly21 topics
  • Hand Grip Shells
    • Upper and lower shell removal
    • Upper and lower shell assembly
  • Switch Unit
    • Disassembly
    • Switch unit assembly
  • Rabbit/Turtle” toggle switch
    • Disassembly
    • Assembly
  • Hydraulic PC board
  • Main PC Board Removal/Installation
  • Potentiometer
    • Disassembly
    • Assembly
  • Safety Reverse Switch
    • Disassembly
  • Horn switch
    • Disassembly
    • Assembly
  • Hand Grip
    • Disassembly
Mast14 topics
  • Torque Requirements
    • Lifting Gear Minimum Capacity
    • TL Mast
    • TT Mast
  • Mast Removal
  • Installation
  • Fork Carriage Removal
  • Fork Carriage Installation
  • Fork Carriage Adjustment
  • Mast Maintenance
    • Lubricating Roller Tracks
    • Mast shims
  • TL Mast Assembly
  • TT Mast Assembly
Lift chains11 topics
  • Cleaning
  • Wear
  • Freedom of Movement of Chain Links
  • Chain Tension
  • Chain Anchor and Pulleys
  • Worn Connection Plates
  • Protruding or Turned Chain Pins
  • Corrosion
  • Chain Lateral Wear
  • Uneven Chain Tension
  • Misaligned Lift Components
Lift Chain Lubrication
Separating Lift Chains
Tools and Equipment Required
Detachment
Fork Tines2 topics
  • Terms
  • Fork Identification
Repairs
Fork Inspection3 topics
  • Crack Inspection
  • Verticality Test
  • Fork Blade Warping
Measuring the Fork Tip Width
Fork Tine Height Difference
Fork Stop
Fork Blade Wear
Cylinders2 topics
  • Safety when working on hydraulic systems
  • Repairing Hydraulic Components
Rod Seal Assembly
Large Rod Seal Assembly
Small Seal Rod Assembly
Rod Seal Assembly, Sealing Lip First
Mast Lift Cylinder2 topics
  • Seal Replacement
  • Installing Mast Lift Cylinders
Carriage Cylinder1 topic
  • Installing Carriage Cylinder
Cylinder Bleeding and Flushing4 topics
  • Bleeding — Mast Lift Cylinders
  • Bleeding — Carriage Cylinder (if applicable)
  • Cylinder (if applicable)
  • Drift Test
Cylinder Shimming2 topics
  • Scondary Cylinder Shim
    • Primary Cylinder Shim
SX 3000 Standard6 topics
  • Overview
  • Traction Controller - Sem0 Logic
  • Traction Controller - Sem0 Power Circuit
  • Power Unit Control Circuit
  • Control Handle - Control Circuit
  • Hydraulic Control Module (HCM)
SX 3000 with Options2 topics
  • Power Unit - Control Circuit
  • Flashing Beacon
Wire Harness2 topics
  • Control Handle Wiring
  • Power Cables
Terms
SX3000 with Sideshift

Inside this manual

Real pages from this service manual (198 pages). Open the sample pages (PDF, 605 KB)

Sample pages from the Crown SX3000 Walkie Straddle Stacker Service Manual: Troubleshooting, Specifications, Diagram
  • Troubleshooting, page 157: SX3000-GB 10/2004 • Printed in Germany
  • Specifications, page 175: CYLINDERS
  • Diagram, page 187: MS-DIA-3230

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 198 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).