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Crown WF3000 Pedestrian Powered Stacker Service Manual

208 pages · Publication 812556-006

$69.73
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Models
WF3000
Manual type
Service Manual
Pages
208
Publication
812556-006
Condition
Brand new
Crown WF3000 Pedestrian Powered Stacker Service Manual, publication 812556-006

What's inside

From the manual's own table of contents: 125 sections, 325 entries. See sample pages (PDF, 576 KB)

Safety Symbols used in the Manual
General Maintenance and Repair Safety Notes4 topics
  • Maintenance and Repair
  • Before Leaving the Truck
  • Before Carrying out Work on the Truck
  • Before Operating the Truck
Warnings and Labels on the Truck
General4 topics
  • Operating Instructions
  • Service Training
  • Ordering Spare Parts
  • Using the Manual
Model-Number
Raising And Towing The Truck3 topics
  • Raising With Another Forklift Truck
  • Lifting by Crane
  • Towing the Truck
Component Access
Maintenance5 topics
  • Recommended Lubricants and Oils
    • Lubricants
    • Cold Store Trucks
  • Taking the truck out of service
  • Bringing the truck back into service
Lubricant Table
Adjuvants Table
Truck Tilt Settings2 topics
  • Testing and Adjusting the Lateral Inclination
  • Lowering Plumb Test
Hydraulic Symbols
Hydraulics16 topics
  • Hydraulic Reservoir Capacity
  • Hydraulic Filter
  • Hydraulic system
  • Function
    • Lifting (see diagram)
    • Lowering (see diagram)
  • MOTOR AND PUMP ASSEMBLY
    • Hydraulic Lines and Fittings
    • General Rules for Hydraulic Lines and Connections
    • Bleeding the Hydraulic System
    • Drift Test
    • Proportional function
  • REMOVAL
  • MOTOR
  • PUMP
    • After replacing the pump
Replacing the relief valve
Relief valve test and setting
Hydraulic System Troubleshooting
Gear Unit
Drive unit, general
Drive unit removal
Drive motor removal
Motor disassembly
Motor assembly
Drive motor assembly
Gear unit disassembly9 topics
  • General
  • Preparation
  • Draining the oil
  • Drive unit removal
  • Gear unit cover removal
  • Gear unit disassembly
  • Gear unit assembly
  • Gear unit cover installation
  • Adding Oil
Show all 125 sections
Drive unit installation
Electrics - General
Wire Colour Codes
Abbreviations
Electrical Symbols
Electrical Components
Traction Pod (POT, FS, RS)
Fast / Slow Travel Switch (HSS)
Safety Reverse Switch (SAS)
Brake Switch (BRS)
Override Switch (ORS)
Raise / Lower Switches (RAS, LOS)
Limit Switch (LMS)
Horn Switch (HNS)
Key Switch (KYS)
Emergency Disconnect (BD)
Fuses (FU)1 topic
  •  Thermal Switch (THS)
Thermal switch (THS2)
Hydraulic Control Module (HCM)
Unigage (BDI)
Integrated Charger
Plug Holder (PC)
Drive motor (M1)
Hydraulic Motor (M2)
Main Contactor (Line/LC)
Lift Contactor (P/P1+P2)
Electromagnetic Brake (BRK)
Terminal Board (TB)
Travel Alarm Driver (DR)
Aux. Hydraulic Switch (SLS/SRS)8 topics
  • Remote Control Toggle Switch (ECS)
  • Aux. Hydraulic Valves (SVA1/SVA2)
  • Horn (HN)
  • Main Circuit Board (MAIN PCB)
  • Hydraulic Circuit Board (HYD PCB)
  • Travel Alarm (ALM)
  • Receiver
  • Transmitter
SEM0 Traction Controller17 topics
  • Precautionary Measures
  • Functional Characteristics
    • Speed control
    • Reduced speed ranges
    • Downhill speed control
    • Regenerative braking
    • Anti Roll Down Function
    • Hourmeter
    • Self-Diagnostic System
    • Monitored Circuits
  • Safety Mechanisms
    • Incorrect polarity
    • Wiring Errors
    • Temperature protection
    • Start sequence
    • Protection rating
  • Maintenance
Replacing the SEM0 Traction Controller4 topics
  • the Traction Controller
    • Preparatory Measures
    • Adjustment
  • Status LED
Programmer1 topic
  • Crown Handset P/N 793548 (Includes Cord)
Operating SEM0 Controller Menu20 topics
  • Menu structure
  • Menu Functions
    • PARAMETER CHANGE
    • TEST
    • ALARMS
    • PROGRAM VACC
    • CONFIG
  • Functions Menu, general
  • Parameter Change Menus
  • Settings and Error Messages
  • Tester Menu
  • Alarms Menu
  • PROGRAM VACC menu
    • Preparatory Measures
    • Calibration
  • Config. Menu
  • CONFIG Menu
  • SET MODEL
  • SET OPTIONS
  • ADJUSTMENTS
On Board Charger
Battery Charging Phases5 topics
  • First Phase (I1)
  • Second Phase (P)
  • Third Phase (U)
  • Fourth Phase (I2)
  • End of Normal Charging
Special Charging Phases3 topics
  • Compensating Charge
  • Float Charge
  • Partial Charging
Charging Errors3 topics
  • Green LED is not lit
  • Possible Causes
  • Green LED flashing
Important Technical Data
Replacing the Charger1 topic
  • Removal / Installation
Electric Motors
General Maintenance Instructions
Preparation1 topic
  • Important Maintenance Instructions
Traction Motor Maintenance (WF 1.0 t)
Access to brushes2 topics
  • Armature
  • Bearings
Traction Motor Maintenance (WF 1.2 t)
Pump Motor Maintenance
Armature
Contactors
Inspection3 topics
  • Contacts
  • Coils
  • Springs
Servicing2 topics
  • Dismantling
  • Assembly
Battery Discharge Indicator (BDI)
OPERATION
Battery Discharge Indicator Setting (BDI)
Calibration for wet batteries
TROUBLESHOOTING
Traction Controller Safety Test
Brake6 topics
  • Disassembly
  • Air gap setting
  • Brake moment setting
  • Brake test
    • Definition of run-in/new rotor
    • General Notes
Steering3 topics
  • Live ring bearing
    • Disassembly
    • Installation
Control handle return springs2 topics
  • Adjustment
  • Installation
Steering Chain2 topics
  • Permissible Elongation
  • Chain Tension Adjustment
Tiller Handle1 topic
  • Main Components
Tiller Handle Component Removal / Installation22 topics
  • Tiller Handle Shells
    • Removing the Upper and Lower Shells
    • Fitting the Upper and Lower Shells
  • Switch Unit
    • Removal
    • Switch Unit Installation
  • Fast/Slow" Toggle Switch
    • Removal
    • Installation
  • Hydraulic Board
  • Potentiometer
    • Removal
    • Installation
  • Safety Reverse Switch
    • Removal
    • Installation
  • Horn Switch
    • Removal
    • Installation
  • Handle
    • Removal
    • Installation
Mast2 topics
  • Torque Requirements
  • Lifting Gear Minimum Capacity
Mast Removal
Installation
Fork Carriage Removal
Fork Carriage Installation
Fork Carriage Adjustment
Mast Maintenance1 topic
  • Lubricating Roller Tracks
Lowering Plumb Test
Preparatory measures
Carrying out the vertical plumb test
Lift chains11 topics
  • Cleaning
  • Wear
  • Freedom of Movement of Chain Links
  • Chain Tension
  • Chain Anchor and Pulleys
  • Worn Connection Plates
  • Protruding or Turned Chain Pins
  • Corrosion
  • Chain Lateral Wear
  • Uneven Chain Tension
  • Misaligned Lift Components
Lift Chain Lubrication
Separating Lift Chains
Tools and Equipment Required
Detachment
Fork Tines2 topics
  • Terms
  • Fork Identification
Repairs
Fork Inspection3 topics
  • Crack Inspection
  • Verticality Test
  • Fork Blade Warping
Measuring the Fork Tip Width
Fork Tine Height Difference
Fork Stop
Fork Blade Wear
Cylinders2 topics
  • Safety when working on hydraulic systems
    • Components
Rod Seal Assembly27 topics
  • Large Rod Seal Assembly
  • Small Seal Rod Assembly
  • Rod Seal Assembly, Sealing Lip First
  • TL Mast Lift Cylinder
    • Seal Replacement
    • Installing TL Mast Lift Cylinders
  • TF Mast Lift Cylinders
    • Removing the TF Mast Lift Cylinders
    • Seal Replacement
    • Installing TF Mast Lift Cylinders
  • Free Lift Cylinder TF and Mono Mast
    • Seal Replacement
  • Installing Free Lift Cylinder
  • Cylinder Bleeding and Flushing
    • Bleeding — Mast Lift Cylinders
    • Bleeding — Free Lift Cylinder (if applicable)
    • and Free Lift Cylinders (if applicable)
    • Drift Test
  • Cylinder Shimming
    • Lift Cylinder Shims
    • Free Lift Cylinder Shims
  • Overview
  • Traction Controller - SEM0 Logic
  • Traction Controller - SEM0 Power Circuit
  • Power Unit Control Circuit
  • Control Handle - Control Circuit
  • Hydraulic Control Module (HCM)
WF3000-10 with Options2 topics
  • Power Unit - Control Circuit
  • Travel Alarm and Flashing Beacon
Overview
Traction Controller - SEM0 Logic
Traction Controller - SEM0 Power Circuit
Power Unit Control Circuit
Control Handle - Control Circuit
WF3000-12 with Options
Power Unit - Control Circuit
Travel Alarm and Flashing Beacon
Wire Harness
Control Handle Wiring
Power Cables
Hydraulik Schematic Standard Lift
Hydraulik Schematic Soft Lift

Inside this manual

Real pages from this service manual (208 pages). Open the sample pages (PDF, 575 KB)

Sample pages from the Crown WF3000 Pedestrian Powered Stacker Service Manual: Troubleshooting, Diagram, Specifications
  • Troubleshooting, page 50: HYDRAULICS
  • Diagram, page 80: WF3000 09/2005 •Printed in Germany
  • Specifications, page 116: Calibration for wet batteries

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 208 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).