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Crown WP2300 Electric Pallet Jack Service Manual

146 pages · Publication 812528-006-0M

$69.85
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Models
WP2300
Manual type
Service Manual
Pages
146
Publication
812528-006-0M
Condition
Brand new
Crown WP2300 Electric Pallet Jack Service Manual, publication 812528-006-0M

What's inside

From the manual's own table of contents: 93 sections, 174 entries. See sample pages (PDF, 671 KB)

General Maintenance and Repair Safety Notes3 topics
  • Before Leaving the Truck
  • Before Carrying out Work on the Truck
  • Before Operating the Truck
Warnings and Labels on the Truck
General4 topics
  • Operating Instructions
  • Service Training
  • Ordering Spare Parts
  • Using the Manual
Model-Number
Component Access
Jacking up the Truck
Lifting by Crane1 topic
  • Lifting by Truck
Components
Maintenance3 topics
  • Recommended Lubricants and Oils
  • Lubricants
  • Cold Store Trucks
Truck Decommissioning
Restoring the Truck to Service
Check and Maintenance Schedule
Safety Reverse Switch – Functional Test
Grease items and grease intervals
Castors
Torques
Hydraulic Symbols
Hydraulic System13 topics
  • Operation
  • Removing the Hydraulic Unit
  • Replacing the Hydraulic Pump
  • Removal
  • Installation
  • Commissioning and Bleeding the System
  • Filters
  • Replacing the Pressure Filter
  • Replacing the Suction and Return Filters
  • Oil Change
  • Replacing the Safety Valve
  • Safety Valve Setting
  • Safety Valve Test and Setting
Gear Unit
Drive Unit, General
Removing the Drive Unit
Traction Motor Removal
Dismantling the Motor
Assembling the Motor
Show all 93 sections
Traction Motor Assembly
Gear Unit Disassembly9 topics
  • General
  • Preparation
  • Draining the oil
  • Removing the drive unit
  • Dismantling the gear unit lid
  • Dismantling the gear unit
  • Gear Unit Assembly
  • Installing the gear unit lid
  • Adding Oil
Installing the drive unit
Electrics - General
Wire Colour Codes
Abbreviations
Electrical Symbols
Electrical Components
Transmitter (POT, FS, RS)
Fast / Slow Travel Switch (HSS)
Reverse Safety Switch (SAS)
Brake Switch (BRS)
Override Switch (ORS)
Raise / Lower Switch (RAS, LOS)
Limit Switch (LMS)
Horn Switch (HNS)
Key Switch (KYS)
Emergency Disconnect
Fuses (FU)
 Thermal Switch (THS)
Battery
Replacing the battery
Battery Discharge Indicator (BDI)
Battery Discharge Indicator Setting (BDI)
Calibration
SEM0 Traction Controller1 topic
  • Precautionary Measures
Operational Features8 topics
  • Speed Control
  • Reduced Speed Ranges
  • Downhill Speed Control
  • Regenerative Braking
  • Anti - Roll Down Function
  • Hourmeter
  • Self Test
  • Monitored Circuits
Protective Devices6 topics
  • Polarity Protection
  • Wiring Errors
  • Temperature
  • Start Sequence
  • Safety Class
  • Maintenance
Replacing the SEM0 Traction Controller4 topics
  • after Replacing the Traction Controller
  • Preparatory Measures
  • Setting
  • Status LED
Programmer4 topics
  • Operating SEM0 Controller Menu
  • Operating Menu - Overview
  • Menu Functions
  • PARAMETER CHANGE
Settings and Alarms4 topics
  • TESTER Menu
  • ALARMS Menu
  • PROGRAM VACC Menu
  • Calibration
CONFIG Menu3 topics
  • SET MODEL
  • SET OPTIONS
  • Adjustments
Traction Controller Safety Test2 topics
  • Replacing the battery
  • Battery Discharge Indicator Setting (BDI)
On Board Charger8 topics
  • Battery Charging Phases
  • Special Charging Phases
  • Charging Errors
  • Green LED is not lit
  • Green LED flashing
  • Important Technical Data
  • Replacing the Charger
  • Removal / Installation
Electric Motors2 topics
  • General Maintenance Instructions
  • Important Maintenance Instructions
Traction Motor Maintenance3 topics
  • Access to Brushes
  • Armature
  • Bearings
Pump Motor Maintenance
Brake
Operation
Removal
Assembly
Air Gap Setting
Brake Moment Setting
Testing the Brakes
Live Ring Bearing
Disassembly
Installation
Multitask Handle - Springs for Return Function
Adjustment
Tiller Handle
Main Components
Tiller Handle Component Removal / Installation
Tiller Handle Shells2 topics
  • Removing the Upper and Lower Shells
  • Fitting the Upper and Lower Shells
Switch Unit1 topic
  • Switch Unit Installation
Fast/Slow" Toggle Switch
Hydraulic Board
Potentiometer
Safety Reverse Switch
Horn Switch
Handle
Lift Linkage
Fork Height Setting
Lift Cylinders
Inspection
Replacing the Piston Seal
Overall Wiring Diagram, Standard Version
Overall Wiring Diagram with Options
Wire harness overview, all versions
Hydraulic Schematic

Inside this manual

Real pages from this service manual (146 pages). Open the sample pages (PDF, 670 KB)

Sample pages from the Crown WP2300 Electric Pallet Jack Service Manual: Troubleshooting, Specifications, Diagram, Foldout diagram
  • Troubleshooting, page 90: ELECTRICS
  • Specifications, page 98: MS-WP2300-GB 04/03 •Printed in Germany
  • Diagram, page 120: STEERING
  • Foldout diagram, page 140: MS-DIA-1723

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 146 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).