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Crown WP2300S Electric Pallet Jack Service Manual

196 pages · Publication 812529-006_Rev2B

$69.69
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Models
WP2300S
Manual type
Service Manual
Pages
196
Publication
812529-006_Rev2B
Condition
Brand new
Crown WP2300S Electric Pallet Jack Service Manual, publication 812529-006_Rev2B

What's inside

From the manual's own table of contents: 209 sections, 212 entries. See sample pages (PDF, 683 KB)

Overview of Revisions
Safety Symbols used in the Manual
General Maintenance and Repair Safety Notes
Maintenance and Repair
Before Leaving the Truck
Before Carrying out Work on the Truck
Before Operating the Truck
Warnings and Labels on the Truck
General
Operating Instructions
Service Training
Ordering Spare Parts
Using the Manual
Model-Number
Jacking up the Truck
Raising the Truck with a Crane
Fixed Platform
Folding Platform
Both Platforms
Raising with a Forklift Truck
Component Access and Components
Maintenance
Recommended Lubricants and Oils
Lubricants
Show all 209 sections
Cold Store Trucks
Truck Decommissioning
Restoring the Truck to Service
Check and Maintenance Schedule
Functional Test
Grease items and grease intervals
and the Drive Wheel
Torques
Hydraulic Symbols
Hydraulic System
Operation
Removing the Hydraulic Unit
Replacing the Hydraulic Pump
Removal
Installation
Commissioning and Bleeding the System
Filters
Replacing the Pressure Filter
Replacing the Suction and Return Filters
Oil Change
Replacing the Safety Valve
Safety Valve Setting
Safety Valve Test and Setting
Dependent Pressure Switch
Gear Unit
Preparatory Measures
Gear Unit Disassembly / Assembly
Disassembly
Assembly
Preparing the Gear Unit
Flange Shaft Assembly
Pinion Shaft Assembly
Adjusting the Bevel Gear Assembly
Final Assembly
Electrics - General
Wire Colour Codes
Abbreviations
Electrical Symbols
Electrical Components
Travel Switch (POT, FS, RS)
Fast/Slow Switch (HSS)
Safety Reverse Switch (SAS)
Brake Switch (BRS)
Raise/Lower Switch (RAS, LOS)
Pressure Switch (PS)
Platform Control Switches (GCSR, GCSL, PLS)
Lift Limit Switch (LMS)
Horn Switch (HNS)
Foot Switch (FTS)
Key Switch (KYS)
Emergency Disconnect (BD)
Fuses (FU)
 Thermal Switch (THS)
Filter (WP2340S only)
Diode D4
Diode block (DB)
Battery1 topic
  • TABLE OF CONTENT General
Replacing the battery
Battery Discharge Indicator (BDI)
Battery Discharge Indicator Setting (BDI)
Calibration
SEM1 Traction Controller
Precautionary Measures
Operational Features
Speed Control
Reduced Speed Ranges
Downhill Speed Control
Regenerative Braking
Anti - Roll Down Function
Hourmeter
Self Test
Monitored Circuits
Protective Devices
Polarity Protection
Wiring Errors
Temperature
Start Sequence
Safety Class
Replacing the SEM1 Traction Controller
Setting
Status LED
Programmer
Operating SEM1 Controller Menu
Menu Functions
PARAMETER CHANGE
Menu Structure for Folded Platform
Menu Structure for Fixed Platform
Parameter Setting, Folded Platform
Parameter Setting, Folded or Fixed Platform
Parameter Setting, Fixed Platform
TESTER Menu
ALARMS Menu
PROGRAM VACC menu
CONFIG Menu
SET MODEL
SET OPTIONS
Adjustments
Traction Controller Safety Test
Troubleshooting Platform Logic, Controller PN 815144
Electric Motors
General Maintenance Instructions
Preparation
Important Maintenance Instructions
Traction Motor Maintenance
Access to Brushes1 topic
  • TABLE OF CONTENT Maintenance
Armature
Bearings
Pump Motor Maintenance
Brake
Test and Inspection
Air Gap Setting
Brake Moment Setting
Testing the Brakes
Return Function
Adjustment
Tiller Handle
Main Components
Removal / Installation
Tiller Handle Shells
Removing the Upper and Lower Shells
Fitting the Upper and Lower Shells
Switch Unit
Switch Unit Installation
Fast/Slow" Toggle Switch
Hydraulic Board
Main PC Board Removal/Installation
Potentiometer
Safety Reverse Switch
Horn Switch
Handle
Lift Linkage
Fork Height Setting
Lift Limit Cutout
Lift Limit Cutout Setting
Lift Cylinders
Inspection
Replacing the Piston Seal
Mechanical Setting
Platform Switch Setting (PLS)
Platform Suspension
Plate Spring Layers
Side Gates, Mechanical Setting
Fixed Platform WP2335S
Replacing the Savety Switch
Fixed Platform WP2340S
Replacing the Savety Switch
Fixed Platform WP2340S
Replacing Switches below the Entry Bars (FPS 1 & FPS 2)132_A
platform, WP2330S
SCHEMATIC DIAGRAM
TRACTION CONTROLLER - SEM1 LOGIC CIRCUIT
TRACTION CONTROLLER - SEM1 POWER CIRCUIT
PLATFORM CIRCUIT
POWER UNIT CIRCUIT
CONTROL HANDLE CIRCUIT
PLATFORM LOGIC
platform, WP2330S
SCHEMATIC DIAGRAM
TRACTION CONTROLLER - SEM1 LOGIC CIRCUIT
TRACTION CONTROLLER - SEM1 POWER CIRCUIT
PLATFORM CIRCUIT
POWER UNIT CIRCUIT
CONTROL HANDLE CIRCUIT
PLATFORM LOGIC
fixed platform, WP2335S
Diagrams, Standard Version, Fixed Platform, WP2340S
SCHEMATIC DIAGRAM
TRACTION CONTROLLER - SEM1 LOGIC CIRCUIT
POWER CIRCUIT - TRACTION & PUMP MOTOR
PLATFORM CIRCUIT
POWER UNIT CIRCUIT
CONTROL HANDLE CIRCUIT
Diagrams, with Options, Fixed Platform, WP2340S1 topic
  • TABLE OF CONTENT SCHEMATIC DIAGRAM
TRACTION CONTROLLER - SEM1 LOGIC CIRCUIT
POWER CIRCUIT - TRACTION & PUMP MOTOR
PLATFORM CIRCUIT
POWER UNIT CIRCUIT
CONTROL HANDLE CIRCUIT
WP2330S all versions
Main Harness, Folded Platform, WP2330S, All Versions
WP2330S, All Versions
WP2340S, All Versions
All Versions
Power Cables
Hydraulic Schematic

Inside this manual

Real pages from this service manual (196 pages). Open the sample pages (PDF, 682 KB)

Sample pages from the Crown WP2300S Electric Pallet Jack Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 58: HYDRAULICS
  • Troubleshooting, page 85: MS-WP2300S 05/05 • Printed in Germany
  • Diagram, page 172: MS-DIA-1723
  • Foldout diagram, page 175: MS-DIA-1723

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 196 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Crown WP2300S SeriesParts Manual · 812686-006 · $69.75Crown WP2300SService Manual · 812529-006 · $69.67

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).