Gradall 522D, 524D Telehandler Parts Manual
225 pages · Publication 9138-4001
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What's inside
From the manual's own table of contents: 180 topics. See sample pages (PDF, 588 KB)
- Frame Shrouding & Trim
- Open Cab
- Rear Axle & Attaching Parts
- Front Axle Mounting
- First Boom Section
- Second Boom Section
- Quick Switch
- Carriage Assembly
- Quick Switch Mounted Carriage Assembly
- Buckets
- Slope Piler Carriage
- Engine Left Side View (524D)
- Engine Right Side View (524D)
- Engine Pump Mount & Flywheel Housing (524D)
- Engine Left Side View (522D)
- Engine Right Side View (522D)
- Engine Pump Mount & Flywheel Housing (522D)
- Fuel Tank & Lines
- Radiator & Hoses
- Oil Cooler
- Air Cleaner Piping
- Air Cleaner
- Exhaust System
- Front Axle Assembly
Show all 180 topics
- Front Axle Housing
- Front Axle Differential Carrier
- Brake Assembly
- Front Axle Shaft & Planetary Wheel End
- Rear Steering Axle Drive Hub
- Rear Steering Axle Non-Drive Hub
- Wheels & Tires
- Tilt & Sway
- Accelerator Pedal Assembly
- Steering Column - Forward Nuetral Reverse Shifter
- Floorplate Components
- Brake & Inching Linkage
- Service Brake Lines
- Oil Supply & Pressure Lines
- Dump Circuit
- Drive Circuit (front)
- Drive Circuit (rear)
- Lift Cylinder
- Crowd Cylinder
- Tilt & Tilt Compensating Cylinder
- Sway Cylinder
- Steering Cylinder
- Joystick Circuit
- Lift Cylinder (Iowa)
- Tilt Cylinder (Iowa)
- Compensating Cylinder (Iowa)
- Sway Cylinder (Iowa)
- Steering Cylinder (Iowa)
- Main Hydraulic Control Valve
- Rear Drive Motor
- Priority Flow Control Valve
- Flow Divider Valve
- Brake Valve
- Solenoid Valve
- Sway Cylinder Valve
- Inching Valve
- Main Hydraulic Pump
- Hydrostatic Transmission Pump
- Front Drive Motor (524D)
- Hydraulic Reservoir & Filters
- Joystick Assembly
- Traction Lock Valve
- Quick Start Cylinder & Valve Assembly
- * Front Drive Motor (522D)
- Dash Panel
- Engine Wiring Harness
- Dash Harness Assembly
- Gauge Panel
- Battery & Cables
- Frame Decals
- Boom Decals
- Inline Bypass
- JJ * Renamed page 11-2 from Engine Wiring to Engine Wiring Harness
- Tilt Assembly
- Sway Assembly
- Tilt/Sway Field Kit
- Overhead Window
- Engine Block Heater
- Hydraulic Reservoir Heater Installation
- Auxiliary Hydraulics Field Kit (2-section boom)
- Auxiliary Hydraulics & L.H. Sway Assembly (2-section boom)
- Control Valve Assembly
- Three Section Boom Assembly
- Auxiliary Field Kit (3-section boom)
- Dual P.O. Check Valve
- Slope Piler Carriage Sway Cylinder
- Cab Enclosure Installation (9134-5003)
- Cab Enclosure Installation (9134-5003) - Cont
- Cab Enclosure Kit (9114-3267) - Upper Window & Front Wiper Assembly
- Cab Enclosure Kit (9114-3267) - L.H. Side Assembly
- Cab Enclosure Kit (9114-3267) - Cab Glass
- Auxiliary Hydraulics & L.H. Sway (9108-5127)
- Auxiliarty Hydraulics W/Electrics (3-section boom) (9108-5128)
- Auxiliary Hydraulics W/Electrics (2-section boom) (9108-5125)
- Ether Start Field Kit
- Rear Axle Rework Kit
- * Rear Axle Advantage Kit
- Low Profile Sway Cylinder (9138-3015)
- ACCELERATOR CABLE
- ACCELERATOR PEDAL
- AIR CLEANER ELEMENT
- AIR CLEANER SERVICE INDICATOR
- ALTERNATOR
- ALTERNATOR FAN
- AUXILIARY HYDRAULICS (2s boom)
- AUXILIARY HYDRAULICS (3s boom)
- AUXILIARY HYDRAULICS & L.H. Sway (2s boom)
- BATTERY
- BATTERY HOLD DOWN
- BATTERY CABLES
- BLOCK HEATER
- BOOM 3 SECTIONS
- BRAKE PEDAL
- BRAKE WARNING LIGHT
- BREATHER (Filler cap)
- CARRIAGE & FORKS
- COMPENSATING CYLINDER
- COMPENSATING CYLINDER HYDRAULIC CIRCUIT
- CROWD CYLINDER HYDRAULIC CIRCUIT
- DASH HARNESS
- DECK
- KG kit will work for all "D" series models. Multiple page number changes in section 13
- EXHAUST PIPE
- EXHAUST STACK
- FILTERS
- FILTER ELEMENT
- FIRST BOOM SECTION MOUNTING PIN
- SHIFTER
- FRAME
- FRONT AXLE
- FRONT AXLE DRIVE MOTOR
- FRONT BRAKE ASSEMBLY
- FRONT DISC WHEEL & RIM
- FUEL GAUGE
- FUEL LEVEL SENDER
- FUEL LINES
- FUEL TANK & CAP
- HOOD
- HORN
- HORN BUTTON
- HORN WIRING
- HOURMETER
- IGNITION SWITCH
- LEFT HAND TILT/SWAY CONTROL
- LIFT CYLINDER HYDRAULIC CIRCUIT
- MUFFLER
- NEGATIVE BATTERY CABLE
- OIL PRESSURE GAUGE
- OIL RESERVOIR
- POSITIVE BATTERY CABLE
- QUICK SWITCH ASSEMBLY
- REAR AXLE FRAME
- REAR AXLE MOUNTING PIN
- REAR STEERING AXLE
- RESERVOIR FILLER-BREATHER
- RESERVOIR SUPPLY CIRCUIT
- RESERVOIR
- RESERVOIR FILTER
- SEAT
- SEAT BELT
- STEERING COLUMN
- STEERING CYLINDER HYDRAULIC CIRCUIT
- STEERING KNUCKLES
- STEERING ORBITROL
- STEERING WHEEL
- SUPPLY HYDRAULIC CIRCUIT
- SWAY CONTROL HANDLE & LINKAGE
- SWAY CYLINDER HYDRAULIC CIRCUIT
- THERMAL BYPASS
- THREE SECTION BOOM
- THREE SECTION BOOM AUXILIARY HYDRAULICS
- TIE ROD ARM
- TILT CONTROL HANDLE & LINKAGE
- TILT CYLINDER HYDRAULIC CIRCUIT
- TRAVEL ALARM
- WATER TEMPERATURE GAUGE
Inside this manual
Real pages from this parts manual (225 pages). Open the sample pages (PDF, 587 KB)
- Parts illustration, page 72: ENGINE ASSY (includes all items on
- Parts illustration, page 117: CONNECTOR (includes item 56)
- Parts illustration, page 150: ELECTRICAL
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 522D, 524D are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a parts manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 225 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).