Gradall 534D-9, 534D-10, 544D Telehandler Service Manual
174 pages · Publication 31200170
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What's inside
From the manual's own table of contents: 9 sections, 92 entries. See sample pages (PDF, 538 KB)
Safety Practices7 topics
- Introduction
- Disclaimer
- Operator & Safety Manual
- Do Not Operate Tags
- Safety Information
- Safety Instructions
- Safety Decals
General Information and Specifications6 topics
- Replacement Parts and Warranty Information
- Torque Charts
- Specifications
- Fluid and Lubricant Capacities
- Service and Maintenance Schedules
- Lubrication Schedules
Boom18 topics
- Boom System Component Terminology 534D-9, 534D-10
- Boom System - Three Section
- Boom Maintenance - Three Section (Complete Removal)
- Boom Maintenance - Three Section (Individual Section Removal)
- Boom Cables - Three Section
- Auxiliary Electric Cable - Three Section
- Extend/Retract Cylinder Removal and Installation - Three Section
- Boom System Component Terminology 544D
- Boom System - Four Section
- Boom Maintenance - Four Section (Complete Removal)
- Boom Maintenance - Four Section (Individual Section Removal)
- Boom Extend and Retract Chains - Four Section
- Boom Section Separation Adjustment - Four Section
- Hydraulic Sub-Assembly Removal/Installation - Four Section
- Boom Wear Pads
- Quick Switch Assembly
- Forks
- Troubleshooting
Cab and Covers5 topics
- Operator’s Cab and Covers Component Terminology
- Operator’s Cab
- Cab Components
- Cab Removal
- Cab Installation
Axles, Wheels and Tires8 topics
- Axles, Wheel and Tire Component Terminology
- General Information
- Axle Assemblies
- Rear Drive Hubs
- Rear Steer Axle
- Wheels and Tires
- Brakes
- Towing a Disabled Machine
Hydrostatic Drive Pump6 topics
- Drive Pump Assembly Component Terminology
- Drive Pump Description
- Drive Pump Serial Number
- Drive Pump Specifications
- Drive Pump Replacement
- Hydrostatic Drive Performance Checks
Engine11 topics
- Engine Serial Number
- Specifications and Maintenance Information
- Introduction: Cummins QSB4.5
- Cooling System
- Electrical System
- Fuel System
- Exhaust System
- Air Cleaner Assembly
- Engine Replacement
- Engine Drive Plate/Coupling
- Engine Troubleshooting
Hydraulic System8 topics
- Hydraulic Component Terminology
- Hydraulic Pressure Diagnosis
- Hydraulic Circuits
- Hydraulic Reservoir
- Engine Implement Pump
- Drive Motors
- Control Valves
- Hydraulic Cylinders
Electrical System14 topics
- Electrical Component Terminology
- Service Warnings
- Fuses and Relays
- Electrical System Schematics
- Engine Start Circuit
- Charging Circuit
- Windshield Wiper Motor (If Equipped)
- Cab Heater and Fan (If Equipped)
- Solenoids, Sensors and Senders
- Gauges
- Dash Switches
- Transmission Lever
- Traction Lock Pedal
- Troubleshooting - Cummins
Inside this manual
Real pages from this service manual (174 pages). Open the sample pages (PDF, 537 KB)
- Specifications, page 21: General Information and Specifications
- Troubleshooting, page 123: Engine
- Diagram, page 135: Hydraulic System
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 174 pages
Quantity one is the manual described above.
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60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).