Gradall 534D-9, 534D-10 Telehandler Service Manual
364 pages · Publication 91344004
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What's inside
From the manual's own table of contents: 65 topics. See sample pages (PDF, 935 KB)
- IMPORTANT SAFETY NOTICE
- SAFETY HIGHLIGHTS
- DECALS
- OPERATORS CAB
- CHECKS & SERVICES BEFORE STARTING ENGINE
- WARM-UP & OPERATIONAL CHECKS
- ENGINE OPERATION
- BRAKE SYSTEM
- PARKING THE HANDLER
- STEERING SYSTEM
- DRIVE TRAIN
- LEVELING THE HANDLER
- OPERATING PROCEDURE & TECHNIQUES
- ATTACHMENTS
- OBTAINING HYDRAULIC OIL SAMPLE FOR ANALYSIS
- LOADING & SECURING FOR TRANSPORT
- MOVING HANDLER IN EMERGENCY
- MAINTENANCE SECTION
- INSPECTION AND MAINTENANCE LOG
- HAND SIGNALS
- Description
- Remove Axle
- Disassemble Trumpet Assembly
- Disassemble Planetary System and Axle Shaft
Show all 65 topics
- Disassemble Hydraulic Apply Wet Disc Brake
- Disassemble Main Housing
- Disassemble Differential Case
- Disassemble Pinion Bearing Cage
- Clean Ground and Polished Parts
- Inspect Tapered Roller Bearings
- Inspect Hypoid Pinion and Ring Gear Sets
- Inspect Main Housing
- Liquid Adhesive
- Apply Silicone Gasket Material
- Assemble Differential Case
- Check Rotating Resistance of Differential Gears (Not Limited Slip)
- Assemble Drive Pinion and Bearing Cage
- Adjust Pinion Bearing Preload (Without Press)
- Adjust Thickness of Pinion Bearing Cage Shim Pack (Depth of Pinion)
- Install Pinion Bearing Cage Assembly on Main Housing
- Install Differential Housing Assembly into Main Housing (With Shims)
- Install Differential Housing Assembly into Main Housing (With Adjusting Ring 2 Sides)
- Assemble Axle Shaft
- Assemble Trumpet Assembly
- Assemble Hydraulic Apply Brake Housing Assembly
- Assemble Three Function Brake Housing Assembly
- Assemble Ball and Ramp Brakes, Brake Discs, Reaction Plate and Pins
- Assemble Three Function Brake, Brake Discs, Reaction Plate and Pins
- Assemble Three Function Brake Release Bolts and Sleeves
- Check Ring Gear Runout Specification: 0.008 in. (0.20 mm)
- Teeth Contact Patterns
- Correct Contact Patterns
- Deep Contact Pattern
- Replace Lubricant
- Oil Change Intervals and Specifications
- Nut Lock Special Tool
- System Schematic
- Representative Performance Data
- External Dimensional Views
- Installation of Power Brake Valve
- Cross Sectional Views of Three Power Brake Valve Designs
- Specification Chart
- Service Diagnosis
- System pressure
- Master cylinder, capacity
Inside this manual
Real pages from this service manual (364 pages). Open the sample pages (PDF, 933 KB)
- Specifications, page 32: Some attachments may not be
- Troubleshooting, page 242: RICERCA GUASTI
- Color page, page 347: Donaldson
- Foldout diagram
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 364 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).