Hitachi EX2500-5 Excavator Troubleshooting Technical Service Manual
304 pages · Publication TT141-E-01
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- Models
- EX2500-5
- Manual type
- Troubleshooting Technical Service Manual
- Pages
- 304
- Publication
- TT141-E-01
- Condition
- Brand new

What's inside
From the manual's own table of contents: 2 sections, 55 entries. See sample pages (PDF, 629 KB)
OPERATIONAL26 topics
- Operational Performance Tests
- Preparation for Performance Tests
- Standard Table
- Engine Speed
- Travel Speed
- Track Revolution Speed
- Mistrack
- Travel Motor Drift Check
- Swing Speed
- Swing Function Drift
- Swing Motor Leakage
- Maximum Swingable Slant Angle
- Swing Bearing Play
- Hydraulic Cylinder Cycle Time
- Cylinder Drift
- Control Lever Operating Force
- Control Lever Stroke
- Operation Check
- Pilot Primary Pressure
- Pilot Secondary Pressure
- Main Relief Pressure
- Overload Relief Pressure
- Main Pump Flow Rate Measurement
- Measurement
- Swing Motor Drainage
- Travel Motor Drainage
TROUBLESHOOTING27 topics
- Introduction
- Diagnostic Procedure
- Main Component Layout
- Pilot Panel
- Pump and Components
- Electrical Component Layout
- Engine and Components
- Battery Component
- Electrical Component Layout in Cab
- Electrical Equipment Box
- Control Valve
- Swing Device
- Pilot Piping
- Troubleshooting A Procedure
- Blonking Pattern
- Information
- Indicafor
- Troubleshooting B Procedure
- Possible Cases
- Engine System
- Actuator System
- Front Attachment System
- Swing System
- Travel System
- Auto-Lubrication System
- Wiper Operating System
- Air Conditioner
Inside this manual
Real pages from this troubleshooting technical service manual (304 pages). Open the sample pages (PDF, 626 KB)
- Troubleshooting, page 159: TROUBLESHOOTING B PROCEDURE
- Specifications, page 235: TROUBLESHOOTING / Troubleshooting C
- Diagram, page 271: TROUBLESHOOTING / Troubleshooting C
- Foldout diagram, page 297
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the EX2500-5 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 304 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).