Hitachi ZH200-5A, ZH200LC-5A Hybrid Excavator Troubleshooting Technical Service Manual
537 pages · Publication TTDFM90-EN-00
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- Models
- ZH200-5A, ZH200LC-5A
- Manual type
- Troubleshooting Technical Service Manual
- Pages
- 537
- Publication
- TTDFM90-EN-00
- Condition
- Brand new
What's inside
From the manual's own table of contents: 148 topics. See sample pages (PDF, 542 KB)
- Operational Performance Tests
- Preparation for Performance Tests
- Operational Performance Standard Table
- Main Pump P-Q Diagram (P1, P2)
- Main Pump P-Q Diagram (P3)
- Sensor Activating Range
- Monitor Indicating Values
- Engine Speed
- Lubricant Consumption
- Travel Speed
- Track Revolution Speed
- Mistrack Check
- Travel Parking Leakage
- Swing Speed
- Swing Function Drift Check
- Swing Motor Leakage
- Maximum Swingable Slant Angle
- Swing Bearing Play
- Hydraulic Cylinder Cycle Time
- Dig Function Drift Check
- Control Lever Operating Force
- Control Lever Stroke
- Swing Function Check
- Arm Roll-In Function Check
Show all 148 topics
- Primary Pilot Pressure
- Secondary Pilot Pressure
- 5-Spool Solenoid Valve Set Pressure
- Solenoid Valve
- Pressure Control) Set Pressure
- Main Pump Delivery Pressure
- Main Relief Set Pressure
- Relief pressure (when relieving swing)
- Overload Relief Valve Set Pressure
- Main Pump Flow Rate Measurement
- Swing Motor Drainage
- Travel Motor Drainage
- Introduction
- Diagnosis Procedure
- Electrical System Inspection
- Precautions for Inspection and Maintenance
- Instructions for Disconnecting Connectors
- Fuse Inspection
- Fusible Link Inspection
- Battery Voltage Check
- Alternator Check
- Continuity Check
- Voltage and Current Measurement
- Check by False Signal
- Test Wire Harness
- Outline
- Operating Procedures of Service Menu
- Setting Menu
- Fuel Gauge
- Fuel Gauge and Coolant Temperature Gauge
- List of Operation Data
- Snapshot Data
- Communication System
- Main Component
- Electrical System (Overview)
- Electrical System (Rear Tray)
- Electrical System (Switch Panel)
- Electrical System (Around Air Cleaner)
- Electrical System (Relay, Sensor)
- Electrical System (Battery)
- Engine
- Pump Device
- Around Pump Device
- Control Valve
- Signal Control Valve
- Swing Device
- Travel Device
- 5-Spool Solenoid Valve Unit
- Using Fault Codes) Procedure
- MC Fault Code List
- ECM Fault Code List
- Monitor Controller (Monitor) Fault Code List
- Air Conditioner Controller Fault Code List
- Communication Terminal Fault Code List
- MC Fault Code 11003
- CAN0 Harness Check
- CAN1 Harness Check
- MC Fault Code 11100
- MC Fault Code 11101
- MC Fault Code 11400
- MC Fault Code 11401
- MC Fault Code 11402
- MC Fault Code 11403
- MC Fault Code 11406
- MC Fault Code 11407
- MC Fault Code 11410
- MC Fault Code 11411
- MC Fault Code 11427
- MC Fault Code 11428
- MC Fault Code 11439
- MC Fault Code 11901
- Fault Code 13311
- Air Conditioner Controller Fault Codes 11 to 22
- Air Conditioner Controller Fault Codes 43 to 92
- Troubleshooting Symptom) Procedure
- Symptoms and Related Parts
- Part Failures
- Engine System Troubleshooting
- All Actuator System Troubleshooting
- Front Attachment System Troubleshooting
- Travel System Troubleshooting
- Other System Troubleshooting
- Exchange Inspection
- Rupture Valve
- Attachment Circuit Pressure Release Procedure
- MPDr. Monitor Indicating Values
- Relief Set Pressure (Relief Operation of Swing)
- Motor Efficiency, Chopper Efficiency
- Hybrid Component Inspection
- Detect Voltage
- Appearance Check
- Check for Ground
- How to Check Power Insulation
- How to use inspection equipments
- Service Menu
- Assist Alternator Motor
- Swing Control Solenoid Valve Unit
- Swing Pilot Pressure Control Solenoid Valve Unit
- HCU Fault Code List
- HCU Fault Code 19508
- HCU Fault Code 19509
- HCU Fault Code 19511
- HCU Fault Code 19512
- Harness Check between HCU and PCU
- INV-CAN Harness Check
- HCU Fault Code 19524
- HCU Fault Code 19525
- Water Cooling Pump
- HCU Fault Code 19535
- HCU Fault Code 19536
- PCU Fault Code List
- PCU Fault Code 19607
- Capacitor Unit
- Swing Electric Motor
- PCU Fault Code 19618
- Swing Electric Motor (Resolver)
- PCU Fault Code 19627
- Swing Electric Motor (Thermistor)
- PCU Fault Code 19633
- PUMP/H2 Connector
- PCU Fault Code 19634
- PCU Fault Code 19635
- PCU Fault Code 19641
- PCU Fault Code 19642
Inside this manual
Real pages from this troubleshooting technical service manual (537 pages). Open the sample pages (PDF, 542 KB)
- Diagram, page 304: Air Conditioner Controller Fault Codes 11 to 22
- Troubleshooting, page 448: SECTION 7 HYBRID TROUBLESHOOTING
- Specifications, page 480: SECTION 7 HYBRID TROUBLESHOOTING
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 537 pages
Quantity one is the manual described above.
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60-day returns
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).