Hitachi ZH210-6, ZH210LC-6 Hybrid Excavator Troubleshooting Technical Service Manual
683 pages · Publication TTDFX50-EN-00
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What's inside
From the manual's own table of contents: 203 topics. See sample pages (PDF, 560 KB)
- Operational Performance Tests
- Preparation for Performance Tests
- Operational Performance Standard Table
- Main Pump P-Q Diagram (P1, P2)
- Main Pump P-Q Diagram (P3)
- Sensor Activating Range
- Monitor Indicating Values
- Engine Speed
- Lubricant Consumption
- Travel Speed
- Track Revolution Speed
- Mistrack Check
- Travel Parking Leakage
- Swing Speed
- Swing Function Drift Check
- Swing Motor Leakage
- Maximum Swingable Slant Angle
- Swing Bearing Play
- Hydraulic Cylinder Cycle Time
- Dig Function Drift Check
- Control Lever Operating Force
- Control Lever Stroke
- Swing Function Check
- Arm Roll-In Function Check
Show all 203 topics
- Part
- Primary Pilot Pressure
- Secondary Pilot Pressure
- 5-Spool Solenoid Valve Set Pressure
- 3-Spool Solenoid Valve Set Pressure
- Set Pressure
- Main Pump Delivery Pressure
- Main Relief Set Pressure
- Relief pressure (when relieving swing)
- RELIEF PRESSURE (Relief operation of Travel)
- Overload Relief Valve Set Pressure
- Main Pump Flow Rate Measurement
- Swing Motor Drainage
- Travel Motor Drainage
- Pump Learning
- Method
- Introduction
- Diagnosis Procedure
- Electrical System Inspection
- Precautions for Inspection and Maintenance
- Instructions for Disconnecting Connectors
- Fuse Inspection
- Fusible Link Inspection
- Battery Voltage Check
- Check the alternator
- Continuity check
- Voltage and Current Measurement
- Check by False Signal
- Test Wire Harness
- Hybrid Component Inspection
- Voltage Detection
- Appearance Check
- Ground check
- disconnect switch
- Connector
- How to Disconnect Control Connector
- How to Use Inspection Equipment
- Outline
- Operating Procedures of Service Menu
- Setting Menu
- Hour Meter, and Fuel Gauge
- Fuel Gauge, Coolant Temperature Gauge
- List of Operation Data
- Communication System
- Main Component
- Electrical System (Overview)
- Electrical System (Rear Tray)
- Electrical System (Switch Panel)
- Components Related with Air Cleaner
- Components Related with Battery
- Engine
- Lithium-ion Battery Unit
- Muffler Filter
- Pump Device
- Components Related with Pump Device
- Control Valve
- Signal Control Valve
- Swing Device
- Travel Device
- 5-Spool Solenoid Valve Unit
- Solenoid Valve Unit
- Layout of Attachment Spec. Parts
- Components Related with Breaker
- Components in Control Valve
- Pilot Port
- Using Fault Codes) Procedure
- Abnormality Control List
- MC Fault Code List
- ECU Fault Code List
- Monitor Controller (Monitor) Fault Code List
- List
- Air Conditioner Controller Fault Code List
- Communication Terminal Fault Code List
- MC Fault Code 11003
- CAN0 Harness Check
- CAN1 Harness Check
- MC Fault Code 11100
- MC Fault Code 11101
- MC Fault Code 11203
- MC Fault Code 11400
- MC Fault Code 11401
- MC Fault Code 11402
- MC Fault Code 11403
- MC Fault Code 11406
- MC Fault Code 11407
- MC Fault Code 11410
- MC Fault Code 11411
- MC Fault Code 11427
- MC Fault Code 11428
- MC Fault Code 11436
- MC Fault Code 11475
- MC Fault Code 11477
- MC Fault Code 11478
- MC Fault Code 11479
- MC Fault Code 11480
- MC Fault Code 11481
- MC Fault Code 11483
- MC Fault Code 11484
- MC Fault Code 11485
- MC Fault Code 11901
- Air Conditioner Controller Fault Codes 11 to 22
- Air Conditioner Controller Fault Codes 43 to 92
- Troubleshooting Symptom) Procedure
- symptoms and Related Parts
- Part Failures
- Engine System Troubleshooting
- All Actuator System Troubleshooting
- Front Attachment System Troubleshooting
- Swing System Troubleshooting
- Travel System Troubleshooting
- Other System Troubleshooting
- Exchange Inspection
- Valve
- When Engine Stops with Hose Rupture Valve
- Attachment Circuit Pressure Release Procedure
- Functions of Main Parts
- Troubleshooting
- Work after Replacing Components
- Refill Compressor Oil
- Charge Air Conditioner with Refrigerant
- Hose and Pipe Tightening Torque
- HCU Fault Code List
- HCU Fault Code 19511
- HCU Fault Code 19512
- HCU Fault Code 19513
- Check the HCU harness
- INV-CAN Harness Check
- HCU Fault Code 19564
- and the engine stop switch
- HCU Fault Code 19565
- HCU Fault Code 19568
- Cooling Pump
- relay
- shut-off switch and the PCU-S cut relay
- HCU Fault Code 19571
- HCU Fault Code 15011
- HCU Fault Code 19580
- HCU Fault Code 19581
- HCU Fault Code 19582
- HCU Fault Code 19584
- PCU-A
- Check of PCU-S
- PCU-A Fault Code List
- Alternator Motor
- Alternator Motor (Resolver)
- Assist Alternator Motor (Thermistor)
- PCU-A Fault Code 19700
- PCU-A Fault Code 19701
- PCU-A Fault Code 19702
- PCU-A Fault Code 19703
- PCU-A Fault Code 19704
- PCU-A Fault Code 19705
- PCU-A Fault Code 19706
- PCU-A Fault Code 19715
- PCU-A Fault Code 19716
- PCU-A Fault Code 19718
- PCU-A Fault Code 19719
- PCU-S Fault Code List
- Motor
- Electric Motor (Resolver)
- Swing Electric Motor (Thermistor)
- PCU-S Fault Code 19730
- PCU-S Fault Code 19731
- PCU-S Fault Code 19732
- PCU-S Fault Code 19733
- PCU-S Fault Code 19734
- PCU-S Fault Code 19735
- PCU-S Fault Code 19736
- PCU-S Fault Code 19745
- PCU-S Fault Code 19746
- PCU-S Fault Code 19748
- PCU-S Fault Code 19749
- BCU Fault Code List
- BCU Fault Code 19763
- BCU Fault Code 19762
- BCU Fault Code 19761
- BCU Fault Code 19760
- BCU Fault Code 19788
- BCU Fault Code 19765
Inside this manual
Real pages from this troubleshooting technical service manual (666 pages). Open the sample pages (PDF, 560 KB)
- Specifications, page 499: Group 6 Troubleshooting B
- Troubleshooting, page 559: Group 8 Hybrid Troubleshooting A
- Diagram, page 629: Group 8 Hybrid Troubleshooting A
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the ZH210-6, ZH210LC-6 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 683 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).