Hitachi ZW65-6, ZW75-6, ZW95-6 Wheel Loader Workshop Service Manual
294 pages · Publication WPSY-EN-00
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What's inside
From the manual's own table of contents: 7 sections, 141 entries. See sample pages (PDF, 558 KB)
Notes for the Reader9 topics
- Validity
- Authorised Mecalac Service Technicians
- Illustrations
- Accentuated text
- Pictograms
- Safety Note
- Safety instructions
- Warning notes
- Guideline
Technical Data34 topics
- Equipment
- Noise emission and vibration
- Engine
- Drive
- Permissible tyres
- Brake system
- Steering
- Hydraulic system
- Performance data
- Dimensional drawing
- Filling capacities of the consumables
- Equipment
- Noise emission and vibration
- Engine
- Drive
- Permissible tyres
- Brake system
- Steering
- Hydraulic system
- Performance data
- Dimensional drawing
- Filling capacities of the consumables
- Equipment
- Noise emission and vibration
- Engine
- Drive
- Axle loads
- Permissible tyres
- Brake system
- Steering
- Hydraulic system
- Performance data
- Dimensional drawing
- Filling capacities of the consumables
Hydraulic systems13 topics
- Valves and hydraulic cylinders
- Control valve
- Steering
- Priority valve
- Hydraulic cylinder
- Hydraulic plan
- Supply line plan
- Hydraulic operating system
- Steering hydraulic system
- Hydraulic attachment locking device
- Brake hydraulic system
- Differential
- Fan hydraulic system
Hydrostatic drive40 topics
- Basic knowledge
- Pump A4VG
- Basic knowledge
- Overview
- PC valve – pressure cut-off
- Overview
- Function of the PC valve
- Design of the PC valve
- Mode of action
- Cross section of the PR valve
- Setting points of the hydrostatic drive
- Setting points of the A4VG pump
- Setting point of the A6VM HD motor
- Checking and setting the hydrostatic drive
- Overview
- Checking and setting supply pressure
- Setting the mechanical zero point of the pump
- Checking the setting
- Checking the control start
- Checking the high- and control pressure
- Checking and setting the HP valve
- Checking the HP valve
- Setting the HP valve
- HP relief valve
- Hydrostatic drive A4VG-A6VM
- Checking
- Starting up
- Pressure measuring point of the A4VG variable motor
- Overview
- Required equipment
- Pressure measuring point on variable motor A6VM HA
- Overview
- Required equipment
- A6VM HA Shuttle nozzle
- Overview
- Setting
- Drive train troubleshooting
- Safety regulations
- Checking and setting
- A4VG DA / A6VM HA
Electrical system25 topics
- CAN bus-based E-system in the ZW T3b
- CAN bus technology
- CAN bus System ZW
- Mecalac controller "U01
- Deutz engine controller "U5
- ALGA Matrix EVO "U06
- Diagnostic port
- Ground levels
- Main components / Block diagram
- Relay board (PCB), "U15
- Deutz engine controller
- Mecalac drive controller
- Display
- Current flow documentation
- Example of "K50" power relay
- Example of "JS02" right-hand control lever
- Main circuit
- List of components
- Harnesses
- Harness overview
- Central harness
- Harness - Steering
- Harness - Front
- Harness - Rear
- Harness - Cab
System13 topics
- Environmentally-friendly hydraulic fluids for axial piston machines
- Synthetic hydraulic fluids
- Permissible data
- Conversion
- Tightening torques
- Screws
- Slotted - castellated nuts
- Wheel nuts
- Castellated nuts on ball studs
- Hydraulic drive
- Settings
- Tipping special tools
- Axles
Inside this manual
Real pages from this workshop service manual (294 pages). Open the sample pages (PDF, 557 KB)
- Specifications, page 22: Technical Data
- Troubleshooting, page 82: Drive train troubleshooting
- Diagram, page 118: Harnesses
- Color page, page 166: Maintenance and Repair Manual
- Color page, page 14: ZW 65-6 75-6 95-6 Workshop Manual 11.12.2015 23133595 0 SERIES GB
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 294 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).