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Hitachi ZX160LC-6 Excavator Troubleshooting Technical Service Manual

525 pages · Publication TTDBR50-EN-00

$69.79
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Models
ZX160LC-6
Manual type
Troubleshooting Technical Service Manual
Pages
525
Publication
TTDBR50-EN-00
Condition
Brand new
Hitachi ZX160LC-6 Excavator Troubleshooting Technical Service Manual, publication TTDBR50-EN-00

What's inside

From the manual's own table of contents: 133 topics. See sample pages (PDF, 522 KB)

  • Operational Performance Tests
  • Preparation for Performance Tests
  • Operational Performance Standard Table
  • Main Pump P-Q Diagram
  • Sensor Activating Range
  • Monitor Indicating Values
  • Engine Speed
  • Lubricant Consumption
  • Travel Speed
  • Track Revolution Speed
  • Mistrack Check
  • Travel Parking Leakage
  • Swing Speed
  • Swing Function Drift Check
  • Swing Motor Leakage
  • Maximum Swingable Slant Angle
  • Swing Bearing Play
  • Hydraulic Cylinder Cycle Time
  • Dig Function Drift Check
  • Control Lever Operating Force
  • Control Lever Stroke
  • Function Check
  • Roll-In Function Check
  • Part
Show all 133 topics
  • Primary Pilot Pressure
  • Secondary Pilot Pressure
  • 3-Spool Solenoid Valve Set Pressure
  • Regeneration Control) Set Pressure
  • Main Pump Delivery Pressure
  • Main Relief Set Pressure
  • Relief Pressure (when relieving swing)
  • Overload Relief Valve Set Pressure
  • Main Pump Flow Rate Measurement
  • Swing Motor Drainage
  • Travel Motor Drainage
  • Rewrite of Aftertreatment Device Serial No
  • How to Clear Fault Code
  • Procedure after Replacing DCU and ECM
  • Defrosting Piping
  • How to Check Manual Regeneration Switch
  • Remedy at DEF Pressure Decrease
  • Remedy at DEF Abnormal Quality
  • Clean DEF Tank
  • Remedy when Mixing Oil in DEF Tank
  • Introduction
  • Diagnosis Procedure
  • Electrical System Inspection
  • Precautions for Inspection and Maintenance
  • Instructions for Disconnecting Connectors
  • Fuse Inspection
  • Fusible Link Inspection
  • Battery Voltage Check
  • Alternator Check
  • Continuity Check
  • Voltage and Current Measurement
  • Check by False Signal
  • Test Wire Harness
  • Outline
  • Operating Procedures of Service Menu
  • Setting Menu
  • Hour Meter, and Fuel Gauge
  • Gauge
  • List of Operation Data
  • Communication System
  • Main Component
  • Electrical System (Overview)
  • Electrical System (Rear Tray)
  • Electrical System (Switch Panel)
  • Electrical System (Around Air Cleaner)
  • Electrical System (Relays)
  • Engine
  • Aftertreatment Device
  • Pump Device
  • Around Pump Device
  • Control Valve
  • Signal Control Valve
  • Swing Device
  • Travel Device
  • 3-Spool Solenoid Valve Unit
  • Device Regeneration Control)
  • DEF Tank
  • DEF Supply Module
  • Layout of Attachment Spec. Parts
  • Boom Foot Part Lower Side
  • Utility Space Partition Cover
  • Control Valve Upper Side, Lower Side
  • Components in Control Valve
  • Pilot Port
  • Using Fault Codes) Procedure
  • MC Fault Code List
  • ECM Fault Code List
  • DCU Fault Code List
  • Monitor Controller (Monitor) Fault Code List
  • List
  • Air Conditioner Controller Fault Code List
  • Communication Terminal Fault Code List
  • MC Fault Code 11003
  • CAN0 Harness Check
  • ISO-CAN (Engine) Harness Check
  • CAN1 Harness Check
  • MC Fault Code 11100
  • MC Fault Code 11101
  • MC Fault Code 11400
  • MC Fault Code 11401
  • MC Fault Code 11402
  • MC Fault Code 11403
  • MC Fault Code 11407
  • MC Fault Code 11408
  • MC Fault Code 11409
  • MC Fault Code 11410
  • MC Fault Code 11436
  • MC Fault Code 11901
  • Air Conditioner Controller Fault Codes 11 to 22
  • Air Conditioner Controller Fault Codes 43 to 92
  • Trouble Symptom) Procedure
  • Symptoms and Related Parts
  • Part Failures
  • Engine System Troubleshooting
  • All Actuator System Troubleshooting
  • Front Attachment System Troubleshooting
  • Swing System Troubleshooting
  • Travel System Troubleshooting
  • Other System Troubleshooting
  • Exchange Inspection
  • Valve
  • When Engine Stops with Hose Rupture Valve
  • Attachment Circuit Pressure Release Procedure
  • Functions of Main Parts
  • Troubleshooting
  • Work after Replacing Components
  • Refill Compressor Oil
  • Charge Air Conditioner with Refrigerant
  • Hose and Pipe Tightening Torque

Inside this manual

Real pages from this troubleshooting technical service manual (514 pages). Open the sample pages (PDF, 521 KB)

Sample pages from the Hitachi ZX160LC-6 Excavator Troubleshooting Technical Service Manual: Specifications, Diagram, Troubleshooting
  • Specifications, page 65: SECTION 4 OPERATIONAL PERFORMANCE TEST
  • Diagram, page 282: Group 5 Troubleshooting A
  • Troubleshooting, page 373: Group 6 Troubleshooting B

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 525 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).