Hyster B222 (HR45-27, HR45-31, HR45-36, HR45-40, HR45-41S, HR45-41L, HR45-41LS Reach Stacker Service Manual

Name: Hyster B222 (HR45-27, HR45-31, HR45-36, HR45-40, HR45-41S, HR45-41L, HR45-41LS Reach Stacker Service Manual
Brand: MidWestTech
SKU: B222
Price: 129.59 USD
Availability: InStock

1,213 pages · Publication B222

$129.59

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Models: B222 (HR45-27, HR45-31, HR45-36, HR45-40, HR45-41S, HR45-41L, HR45-41LS
Manual type: Service Manual
Pages: 1,213
Publication: B222
Condition: Brand new

Hyster B222 (HR45-27, HR45-31, HR45-36, HR45-40, HR45-41S, HR45-41L, HR45-41LS Reach Stacker Service Manual, publication B222

What's inside

From the manual's own table of contents: 200 sections, 697 entries. See sample pages (PDF, 277 KB)

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Differential

Safety Precautions Maintenance and Repair

General

Description

Differential Repair23 topics

Remove
- Differential Carrier From Axle Housing, Remove
- Differential and Ring Gear From Differential Carrier, Remove
- Drive Pinion and Pinion Carrier From Differential Carrier, Remov
Disassemble
- Differential and Ring Gear Assembly, Disassemble
- Drive Pinion and Pinion Carrier, Disassemble
Clean and Inspect
Assemble
- Pinion, Bearings, and Pinion Carrier, Assemble
- Pinion Bearings, Adjust Preload
- Triple-Lip Seal, Install
- Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)
- Differential and Ring Gear, Assemble
- Differential Gears Rotating Torque, Check
- Differential and Ring Gear Assembly, Install
- Differential Bearings, Preload Adjust
- Ring Gear, Runout Check
- Ring Gear Backlash, Adjust
- Gear Set, Tooth Contact Pattern Check
- Thrust Screw, Install and Adjust
Install
- Differential Assembly Into Axle Housing, Install

Specifications

Troubleshooting

Table 1. Ring Gear Backlash Adjustment Specifications

Table 2. Ring and Pinion Tooth Contact Adjustment

Table 3. General Specifications

Table 4. Rivet Installation Pressure

Table 5. Pinion Adjustment

Table 6. Pinion Preload Pressure

Table 7. Torque Specifications

Table 8. Torque Specifications for Metric Hardware

Table 9. Torque Specifications for Metric (Fine) Hardware

Extendable Container Attachment (Elme)

Operation15 topics

General
Pressure Valve
Damping
Optional Power Damping
Rotator Circuit
Rotator Transmission
Optional Powered Pile Slope
Optional Tilt Float
Extend and Retract Circuit
Twist Lock Circuit
Seated Signal
Electrical Circuit
- Fault Finding
Additional Functions
- Automatic Locking

Container Attachment Repair

Swivel Repair

Extension Cylinders Repair2 topics

Clean
Inspect

Sideshift Cylinder Repair

Power Pile Slope Cylinder Repair

Pendular Twist Locks Repair

Show all 200 sections

Adjustments9 topics

Twist Lock Angle
LOCKED/NOT LOCKED Proximity Switches
Maximum Pressure
Swivel Valve
Damping Pressure
Power Pile Slope Pressure
Rotation/Brake Valve
Sideshift Valve
Extension Valve

Maintenance2 topics

General Maintenance
Additional Spreader Maintenance

Torque Specifications

Maintenance Schedule

Table 1. Maintenance Schedule

Intermodal Container Attachment1 topic

Folding Legs Circuit

Folding/Clamping Cylinder Repair

Upper Leg Folding Cylinder Repair

Lower Leg Folding Cylinder Repair

Table 2. ELME Schematic Overview

Brake Accumulator

Description and Operation

Accumulator Maintenance4 topics

Pre-Charge Check
Pre-Charge Filling
Repair
Replace

Table 1. Accumulator Pressures

Service Brake1 topic

B222 Only

Repair17 topics

Drive Wheels and Tires
- Brake Housing
- Spindle and Brake Cover
- Ground and Polished Parts
- Parts With Rough Finish
- Wet Disc Brake and Axle Assembly
- Face Seals
- Disc
- Parts
- Brake Housings
- Hub Oil Seals
- Spindle and Brake Cover
- Brake Housing
- Drive Wheels and Tires
Pressure Switch
- Replace
Accumulator

Brake Pedal Valves (Treadle Valves) Repair6 topics

Remove
- Clean and Inspect
- Install
- Remove
- Clean and Inspect
- Install

Brake System Air Removal3 topics

Brake Coolant
- Coolant Change Intervals
Hydraulic Fluid

Measurements and Adjustments

Table 1. Friction Disc

Table 2. Stationary Disc

Table 3. Wheel Hub and Brake Housing Torque Chart

Table 4. Brake Housing Cover Torque Chart

Parking Brake

Parking Brake Valve Replacement

Parking Brake Caliper Repair2 topics

Bleed Brakes
Adjust

Brake Pad Repair

Seals Repair3 topics

Torque Requirements
Wear Limits
Lining to Disc Clearance

Table 1. Brake Pad Adjustment

Table 2. Torque Requirements

Table 3. Wear Limits

Table 4. Lining to Disc Clearance

Multiple Aligned Cooling System5 topics

Radiator
Radiator Cap
Thermostat
Water Pump
Fan and Fan Shroud

Cooling System Checks1 topic

Exhaust Leaks

Cooling System Repair

Core Repair

Radiator Cleaning2 topics

Drain
Fill

Planetary Gear Axle

Planetary Gear Axle Repair24 topics

Drive Wheels and Tires
- Drive Axle
- Planetary Gear Carrier
- Ring Gear, Ring Gear Hub, and Wheel Hub
- Hub Oil Seal and Bearings
- Axle Shaft
- Spindle
- Repairing or Replacing Parts
- Welding
- Ground or Polished Parts
- Parts With Rough Finishes
- Axle Assemblies
- Drying Cleaned Parts
Preventing Corrosion
Parts Inspection
- Spindle
- Axle Shaft
- Hub Oil Seal and Bearings
- Ring Gear, Ring Gear Hub, and Wheel Hub
- Wheel Bearing Preload
- Planetary Gear Carrier
- Drive Axle
- Wheel Ends
- Drive Wheels and Tires

Table 1. Wheel Bearing Adjustment Torque

Table 2. Planetary Gear Carrier Capscrew and Stud Torque Specifi

Table 3. Standard Torque Values for Axle Fasteners

Instrument Panel Indicators and Senders5 topics

Instrument Panel Meters, Indicators, and LCD Display
Connector
- Seat Switch Logic
- Central Warning Light Output
- Buzzer Output

Instrument Panel Component Replacement4 topics

Instrument Panel
- Remove
Light
- Replace

Sender Replacement6 topics

Fuel Level Sender
Pressure Sender
Temperature Sender
Low Coolant Sender
Vacuum Switch
Crankshaft Position Sensor

Table 1. Instrument Panel and Indicators

Table 2. Pin Description

Table 3. Sender Description

Transmission operation and diagnostics

Description of Operation4 topics

Hydraulic Operation
Variable Force Solenoids
Speed Engagement
Cooling and Lubrication

Control System14 topics

APC200 Controller
- Self Test
- Protection Modes
- Fault Codes
- Fault Log Mode
- Fault Identification
Transmission Control Valve
- Hydraulic Control Valve Repair
- Pressure Check
Pressure Specifications
Pressure, Speed, and Temperature Sensors
- Pressure Switch
- Speed Sensor
- Temperature Sensors

Transmission Test and Calibration12 topics

Precautions
Stall Test
- Description
- Stall Test Procedure
Clutch Filling Calibration
- Description
- Procedure
Inching Calibration
- Description
- Brake and Inching Pedal Adjustment
- Inching Pedal Sensor Adjustment
- Inching Pedal Sensor Calibration

Electrical Specifications

APC200 Display Information15 topics

General Information Group
Fault Codes
Indication of Protection Modes
Test Function Group
Digital Input Test
Analog Input Test
Speed Sensor Test
Output Test
Voltage Test
Calibration Group
- Calibration Mode
- Clutch Filling Calibration
- Heat Up Mode
- Inching Pedal Sensor Calibration
Torque Specifications for Lubricated or Plated Screw Threads

Table 1. Activated Solenoids and Gear Selection

Table 2. Port Numbers

Table 3. Speed Sensor Test Values

Table 4. Temperature Sensor (In Speed Sensor) Resistance Versus

Table 5. General Information Group

Table 6. Digital Input Test

Table 7. Analog Input Test

Table 8. Speed Sensor Test

Table 9. Output Test

Table 10. Voltage Test

Table 11. APC200 Wire Number to Hyster Wire Number Conversion

Table 12. Grade 5

Table 13. Grade 8

Table 15. Elastic Stop Nut Torque

Table 16. O-ring Port Plug Torque Chart

Table 17. Pipe Plug Torque Chart

Table 18. Pipe Plug Torque Chart

Frame

Counterweight Repair

Covers

Floor Plates, Handrails, and Steps

Hydraulic Tank Repair9 topics

Small Leaks
- Large Leaks
- Steam Method
- Chemical Solution Method
Other Methods of Preparation for Repair
Suction Screen and Inspection Cover
- Remove
- Clean and Inspect
- Install

Fuel Tank Repair

Exhaust System Repair

Cab Repair5 topics

Rear Cab Assembly
Bottom Cab Assembly
Cab Repair
- Remove
- Install

Engine Repair

Label Replacement

Table 1. Counterweight Weights

Hydraulic System17 topics

Hydraulic Plate
Hydraulic Pumps
LS System
Load Limiter
Control Blocks
- General
- Main Manifold
- Cab Manifold
Derricking Functions
- Load Holding Valve (Derricking)
- Load Holding Valve (Extension)
- Balance Selector Valve
Heat Exchanger System
Steering Control System
- Flow Amplifier
Brake System
Oil Cooled Brakes (Service Brakes)

Hydraulic Pump Repair6 topics

Hydraulic Pump Assembly
- Variable Displacement Pump
- Hydraulic Pump Assembly
Pump Output Check
- First Method
- Second Method

Cab Manifold2 topics

Disassemble Valves and Pressure Switches
Assemble Valves and Pressure Switches

Derricking Circuit2 topics

Load Holding Valve
- Derricking Cylinders

Boom Extension Circuit2 topics

Load Holding Valve
- Boom Extension Cylinder

Attachment Circuit Valves1 topic

Description and Operation

Inside this manual

Real pages from this service manual (1,213 pages). Open the sample pages (PDF, 277 KB)

Sample pages from the Hyster B222 (HR45-27, HR45-31, HR45-36, HR45-40, HR45-41S, HR45-41L and 1 more Reach Stacker Service Manual: Specifications, Diagram, Troubleshooting

Specifications, page 465: Torque Specifications
Diagram, page 609: Description
Troubleshooting, page 987: Table 7. APC200 Fault Codes (Continued)

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,213 pages

Quantity one is the manual described above.

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