Hyster C227 (HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45LSX) Container Handler Service Manual
655 pages · Publication C227 · C227 (HR45-27, HR45-31,HR45-40S, HR45-36L,HR45-40LS, HR45LSX)
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Added to your cart. View cart
- Models
- C227 (HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45LSX)
- Manual type
- Service Manual
- Pages
- 655
- Publication
- C227
- Condition
- Brand new
What's inside
From the manual's own table of contents: 131 sections, 492 entries. See sample pages (PDF, 235 KB)
Differential
Safety Precautions Maintenance and Repair
General
Description
Differential Repair23 topics
- Remove
- Differential Carrier From Axle Housing, Remove
- Differential and Ring Gear From Differential Carrier, Remove
- Drive Pinion and Pinion Carrier From Differential Carrier, Remov
- Disassemble
- Differential and Ring Gear Assembly, Disassemble
- Drive Pinion and Pinion Carrier, Disassemble
- Clean and Inspect
- Assemble
- Pinion, Bearings, and Pinion Carrier, Assemble
- Pinion Bearings, Adjust Preload
- Triple-Lip Seal, Install
- Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)
- Differential and Ring Gear, Assemble
- Differential Gears Rotating Torque, Check
- Differential and Ring Gear Assembly, Install
- Differential Bearings, Preload Adjust
- Ring Gear, Runout Check
- Ring Gear Backlash, Adjust
- Gear Set, Tooth Contact Pattern Check
- Thrust Screw, Install and Adjust
- Install
- Differential Assembly Into Axle Housing, Install
Specifications
Troubleshooting
Table 1. Ring Gear Backlash Adjustment Specifications
Table 2. Ring and Pinion Tooth Contact Adjustment
Table 3. General Specifications
Table 4. Rivet Installation Pressure
Table 5. Pinion Adjustment
Table 6. Pinion Preload Pressure
Table 7. Torque Specifications
Table 8. Torque Specifications for Metric Hardware
Table 9. Torque Specifications for Metric (Fine) Hardware
Steering System YardMaster®
Steering Control Unit Repair4 topics
- Description
- Operation
- Load-Sensing Steering
- Clean
Steering Axle Repair
Steering Cylinder Repair
Hubs Repair
Spindles Repair
System Air Removal
Relief Valve Adjustment for Steering System
Show all 131 sections
Antitipping Device Adjustment
Extendable Container Attachment, PPM
Operation6 topics
- Extend and Retract Circuit
- Twist Lock Circuit
- Rotator Circuit
- Dampening Circuit
- Sideshift Circuit
- Pile Slope Circuit
Container Attachment Repair1 topic
- General
Slide Pad Repair12 topics
- Extension Chain Support Pads
- Remove
- Install
- Extension Beam Support Pads
- Central Beam
- Extension Beam
- Beam Side Wear Pads
- Type G
- Type B
- Type C and E
- Carriage Side Wear Pads
- Adjust
Extension Beam Repair3 topics
- Inspect
- Extension Chain
- Adjust
Hydraulic Extension Motor Repair1 topic
- Disassemble and Assemble
Hydraulic Rotator Transmission Repair
Rotator Ring Gear Repair
Sideshift Roller Repair
Sideshift Cylinder Repair
Twistlock Assembly Repair16 topics
- Twistlock Cylinder
- Remove
- Disassemble
- Assemble
- Install
- Twistlock
- Remove
- Inspect
- Install
- Adjust
- Locked/Unlocked Sensor
- Check and Adjust
- Seated Sensor
- Adjust
- Seated Pin
- Remove, Disassemble, Inspect, and Install
Maintenance Schedule1 topic
- PPM Spreader Maintenance
Adjustments10 topics
- Spreader System Pressure
- Spreader Function Pressure
- Spreader Extension Out
- Spreader Extension In
- Spreader Sideshift Left
- Spreader Sideshift Right
- Twist Locks Locked
- Twist Locks Unlocked
- Spreader Rotation Left
- Spreader Rotation Right
Table 1. Initial 100 Hour Inspection
Table 2. Inspect and Adjust
Table 3. Lubricate
Table 4. Change
Table 5. Spreader Solenoid Locations and Pressure
Planetary Gear Axle
Planetary Gear Axle Repair25 topics
- Drive Wheels and Tires
- Drive Axle
- Planetary Gear Carrier
- Ring Gear, Ring Gear Hub, and Wheel Hub
- Hub Oil Seal and Bearings
- Axle Shaft
- Spindle
- Repair
- Repairing or Replacing Parts
- Welding
- Ground or Polished Parts
- Parts With Rough Finishes
- Axle Assemblies
- Drying Cleaned Parts
- Preventing Corrosion
- Parts Inspection
- Spindle
- Axle Shaft
- Hub Oil Seal and Bearings
- Ring Gear, Ring Gear Hub, and Wheel Hub
- Wheel Bearing Preload
- Planetary Gear Carrier
- Drive Axle
- Wheel Ends
- Drive Wheels and Tires
Torque Specifications
Table 1. Wheel Bearing Adjustment Torque
Table 2. Planetary Gear Carrier Capscrew and Stud Torque Specifi
Table 3. Standard Torque Values for Axle Fasteners
Transmission operation and diagnostics
Description of Operation4 topics
- Hydraulic Operation
- Variable Force Solenoids
- Speed Engagement
- Cooling and Lubrication
Control System14 topics
- APC200 Controller
- Self Test
- Protection Modes
- Fault Codes
- Fault Log Mode
- Fault Identification
- Transmission Control Valve
- Hydraulic Control Valve Repair
- Pressure Check
- Pressure Specifications
- Pressure, Speed, and Temperature Sensors
- Pressure Switch
- Speed Sensor
- Temperature Sensors
Transmission Test and Calibration12 topics
- Precautions
- Stall Test
- Description
- Stall Test Procedure
- Clutch Filling Calibration
- Description
- Procedure
- Inching Calibration
- Description
- Brake and Inching Pedal Adjustment
- Inching Pedal Sensor Adjustment
- Inching Pedal Sensor Calibration
Electrical Specifications
APC200 Display Information15 topics
- General Information Group
- Fault Codes
- Indication of Protection Modes
- Test Function Group
- Digital Input Test
- Analog Input Test
- Speed Sensor Test
- Output Test
- Voltage Test
- Calibration Group
- Calibration Mode
- Clutch Filling Calibration
- Heat Up Mode
- Inching Pedal Sensor Calibration
- Torque Specifications for Lubricated or Plated Screw Threads
Table 1. Activated Solenoids and Gear Selection
Table 2. Port Numbers
Table 3. Speed Sensor Test Values
Table 4. Temperature Sensor (In Speed Sensor) Resistance Versus
Table 5. General Information Group
Table 6. Digital Input Test
Table 7. Analog Input Test
Table 8. Speed Sensor Test
Table 9. Output Test
Table 10. Voltage Test
Table 11. APC200 Wire Number to Hyster Wire Number Conversion
Table 12. Grade 5
Table 13. Grade 8
Table 15. Elastic Stop Nut Torque
Table 16. O-ring Port Plug Torque Chart
Table 17. Pipe Plug Torque Chart
Table 18. Pipe Plug Torque Chart
Electrical System
Explanation6 topics
- Location Numbers
- Components
- Connections
- Leads/Wires
- Logic Modules Z1 and Z2
- Common Parts
Table 1. Symbols and Components
Table 2. Location and Part Numbers of Electrical Components
Hydraulic System YardMaster®28 topics
- Hydraulic Tank
- Variable Displacement Pumps
- Flow Reducing Valve
- Repairs and Adjustments
- L90LS Valve
- Priority Manifold
- Steering
- Park Brake
- Service Brakes
- Load Sense (LS)
- Start Relief
- Spool Sections
- Flow Compensator
- Feed Reducing Valve
- Flow Setting
- End Section
- M400LS Valve
- Piloting Valve
- Servicing
- Holding Valve, Derricking
- Load Holding Valve Telescoping
- Repairs
- Hydraulic Cooling and Filtration
- Fan Drive for Engine and Transmission Cooling
- Adjust (Standby Pressure)
- Adjust (Maximum Pump Pressure)
- Cooling Pump
- Engine Cooling System
Table 1. Priority Manifold Description
Table 2. Spool Section Description
Diagrams
Periodic Maintenance YardMaster®10 topics
- Serial Number Data
- How to Move Disabled YardMaster
- How to Tow YardMaster
- How to Put YardMaster on Blocks
- How to Raise Drive Tires
- How to Raise Steering Tires
- Daily Inspections
- First Inspection After First 100 Hours of Operation
- Periodic Maintenance Schedule
- Boom Maintenance
Maintenance Procedures Every 8 Hours or Daily28 topics
- How to Make Checks With Engine Stopped
- Tires and Wheels
- Safety Labels
- Fuel, Oil, or Coolant Leaks Check
- Drive Belts
- Battery
- Engine Fault Codes
- Engine Oil
- Drain Water From Fuel Filter
- Hydraulic System
- Brake System Oil
- Cooling System
- Boom and Spreader
- How to Make Checks With Engine Running
- Gauges, Indicator Lights, Horn, Circuit Breakers, and Relays
- Transmission Display Panel
- Air Filter
- Air Conditioning
- Control Levers and Pedals
- Electrical System
- Transmission Oil
- Steering System
- Service Brakes
- Parking Brake
- Engine Oil
- Cooling System
- Hydraulic System
- Boom and Spreader Operation
Maintenance Procedures Every 50 Hours or Weekly8 topics
- Boom
- PPM Spreader
- Rotator and Extension Transmissions
- Rotator Motor
- Rotator Assembly
- Twist Locks
- Wear Pads (Extension Beam)
- Sideshift Cylinders
Maintenance Procedures Every 250 Hours or Monthly9 topics
- Engine Oil and Filter
- Fuel Filter/Water Separator
- Drive Belts
- Steering Axle
- Battery
- Wheel Nuts
- Steering Axle Tie Rods and King Pins
- Drive Shaft Joints
- General Lubrication
Maintenance Procedures Every 500 Hours or 3 Months8 topics
- Air Filter
- Hydraulic Oil Filters
- Transmission Oil Filter
- Transmission Oil
- Differential and Wheel End Housings Oil
- Hydraulic Tank Breather
- Boom Horizontal Wear Pads
- Boom Side Wear Pads
Maintenance Procedures Every 1000 Hours or 6 Months11 topics
- Coolant Filter
- Hydraulic Accumulators
- Brake Accumulator
- Disc Brake
- Inspect
- Brake System Oil and Filter
- Air Filter Primary Element
- Drive Axle and Differential Oil
- Extension Beam Horizontal Pads
- Extension Beam Side Wear Pads
- Pedals, Levers, Hinges, and Seat Rails (General Lubrication)
Maintenance Procedures Every 2000 Hours or Every Year11 topics
- Engine Valve Adjustment
- Counterweight Fixation
- Door and Window Seals
- Hydraulic Oil
- Change Hydraulic Oil
- Steer Wheel Hub Bearing Cavity
- Rotor and Extension Transmission Fixation Bolts
- Rotator and Extension Transmission Oil
- Ring Gear Fixation Bolts
- Ring Gear Play
- Measurement Procedure
Maintenance Procedures Every 4000 Hours or 2 Years7 topics
- Vibration Damper
- Drive Idler Pulley
- Fan Hub
- Turbocharger
- Spreader
- Twist Locks
- Rotator Assembly
Maintenance Procedures Every 6000 Hours or 2 Years1 topic
- Engine Coolant
Maintenance Procedures Every 10,000 Hours1 topic
- Welds
Wheel and Tire Replacement6 topics
- Wheels, Remove
- Remove Tire From Wheel
- Install Tire on Wheel
- Install Wheel in Tire
- Add Air to Tires
- Wheels, Install
General Maintenance9 topics
- How to Store YardMaster
- Short-Term Storage
- Long-Term Storage
- How to Move YardMaster On Transport
- Loading
- Unloading
- Preparation for Use
- Preparation After Transport
- Preparation After Storage
Table 1. Condition Check
Table 2. Fluid Level Check
Table 3. Checks With Engine Running
Table 4. Initial 100-Hour Inspection
Table 5. Inspect and Adjust
Table 6. Lubricate
Table 7. Change
Table 8. Inspect and Adjust
Table 9. Lubricate
Table 10. Initial 100-Hour Inspection
Table 11. Initial 500-Hour Inspection
Table 12. Inspect and Adjust
Table 13. Lubricate
Table 14. Change
Capacities and Specifications
Counterweight Weight
Vehicle Weights2 topics
- Vehicle Weight
- Vehicle Weight With Top-Pick Spreader
Capacities
Container Spreader Lifting Capacities
Engine Specifications
Function Speeds6 topics
- Derricking Speeds
- H Version
- HC Version
- Telescope Speeds
- H Version
- HC Version
Vehicle Speeds, Maximum Grade Ability, and Towing Ability
Tire Sizes
Vehicle Dimensions2 topics
- Vehicle Dimension
- Turning Radius
Hydraulic System Specification
Brake System YardMaster®2 topics
- Parking Brake
- Brake Cooling System
Accumulator Replacement
Parking Brake Caliper Repair1 topic
- Install and Adjust
Service Brake Assembly Repair
Brake System Air Removal
Service Brakes Wear Check
Relief Valve Adjustment for Fan Drive
Boom YardMaster®
Boom1 topic
- Description and Operation
Hydraulic System10 topics
- Derricking
- Description
- Holding Valve, Derricking Up
- Holding Valve, Derricking Down
- Repair and Adjustments
- Telescoping
- Load Holding Valve Telescoping
- Repairs
- Dampening
- Description
Boom Repair21 topics
- Remove
- Install
- Yoke
- Remove
- Install
- Dampening Cylinder
- Remove
- Install
- Pivot Bearing
- Remove
- Install
- Derricking Cylinder
- Remove
- Disassemble
- Clean, Inspect, and Repair
- Assemble
- Install
- Telescoping Cylinder
- Remove
- Install
- Shimming Key Clearance
Wear Pads13 topics
- Side Wear Pads
- Remove
- Clean and Inspect
- Install
- Adjust
- Horizontal Front Wear Pads
- Remove
- Clean and Inspect
- Install
- Horizontal Rear Wear Pads
- Remove
- Clean and Inspect
- Install
Hydraulic Cylinder Repair13 topics
- General Inspection and Assembly Instructions
- Disassemble
- Clean and Inspect
- Assemble
- Test
- Disassemble
- Clean and Inspect
- Assemble
- Test
- Disassemble
- Clean and Inspect
- Assemble
- Test
Table 1. Dampening Functions
Inside this manual
Real pages from this service manual (655 pages). Open the sample pages (PDF, 235 KB)
- Troubleshooting, page 169: Table 5. Error Code Descriptions (Continued)
- Diagram, page 369: Diagrams, Schematics, or Arrangements
- Specifications, page 449: Vehicle Dimensions
This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 655 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).