Hyster C230 (B60ZAC) Electric Pallet Jack Service Manual

Name: Hyster C230 (B60ZAC) Electric Pallet Jack Service Manual
Brand: MidWestTech
SKU: C230
Price: 69.51 USD
Availability: InStock

453 pages · Publication C230

$69.51

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Models: C230 (B60ZAC)
Manual type: Service Manual
Pages: 453
Publication: C230
Condition: Brand new

Hyster C230 (B60ZAC) Electric Pallet Jack Service Manual, publication C230

What's inside

From the manual's own table of contents: 1 sections, 293 entries. See sample pages (PDF, 342 KB)

Search the contents

General256 topics

General
Lead-Acid Batteries
Specific Gravity
Chemical Reaction in a Cell
Electrical Terms
Battery Selection
Battery Voltage
Battery as a Counterweight
Battery Ratings
Kilowatt-Hours
Battery Maintenance
Safety Procedures
Maintenance Records
New Battery
Cleaning Battery
Adding Water to Battery
Hydrometer
Battery Temperature
Charging Battery
Types of Battery Charges
Methods of Charging
Troubleshooting Charger
Knowing When Battery Is Fully Charged
Where to Charge Batteries
Equipment Needed
Battery Connectors
Battery Care
Threaded Fasteners
Nomenclature, Threads
Strength Identification
Cotter (Split) Pins
Fastener Torque Tables
Conversion Table
Safety Precautions
Check Oil Level
Drive Tire
Remove
Install
Master Drive Unit
Troubleshooting
Accessing the Drive Unit Compartment
Special Precautions
Discharging the Capacitors
Description
AC Motor Repair
Disassemble
Inspect
Assemble
Frame Separation and Assembly
Painting Instructions
Label Replacement
How to Move a Disabled Truck
How to Tow the Lift Truck
How to Put a Lift Truck on Blocks
How to Raise Drive/Steer Tire
How to Raise Load Wheels
Welding Repairs
Maintenance Schedule
Maintenance Procedures Every 8 Hours or Daily
Checks With Key Switch Turned OFF
Battery
Hydraulic Leaks
Drive Tire, Load Wheels, Casters, and Frame
Checks With Key Switch Turned ON
Operation
Caster Lubrication
Caster Lubrication ( B60Zac and B60ZHD
Hydraulic System
Hydraulic Oil
Hydraulic Reservoir Breather
Steering System
Power Assist Steering
Lift Linkage and Load Wheels
Casters
Caster Adjustment Check
Caster Adjust Heavy-Duty
Casters ( B60ZAC and B60ZHD
Caster Shim Check
Caster Shim Adjust
Change Gear Oil
Drive Tire Check
Maintenance Procedures Every 2000 Hours or Yearly
Lubrication
Repack Load Wheel Bearings
Repack Steer Bearings (Manual Steer Only)
Oil Change
Brake
Electrical
How to Charge the Battery
Diagrams, Schematics or Arrangements
Figure 1. Schematic/Wiring
Figure 2. Hydraulic Diagram
Figure 3. Hydraulic Diagram
Electromagnetic Shield
Calibration
Control Handle
Control Handle Head
Standard Steering
Gas Spring
Discharging the Gas Spring
Articulating Shaft and Pinions (EPAS)
Pinion Repair
Upper Pinion
Lower Pinion
Steer Motor Assembly
Repair
Steer Motor, Replace
Steer Motor Gear, Replace
Gearbox/Complete Assembly, Replace
Steer Support Assembly
Remove (Complete Unit)
Install (Complete Unit)
Power Assist Steering (Option)
Support Base
Steer Swivel
Advance Coast Control
Coast Control Adjustment Procedure
Brake Check
Brake Release
Brake Apply
Air Gap
Hold On Grade Test
Brake Assembly Repair
B60ZAC and B60ZHD
B80ZHD
Description of Operation
Lifting a Load
Lowering a Load
Hydraulic Lines
Clean
Sound Level
Hydraulic Reservoir
Lift Pump and Motor
Lift Pump and Motor Assembly
Remove Reservoir
Remove Pump Motor
Disassemble Pump
Assemble Pump
Install Pump Motor
Valve Repair
Lowering Valve
Check Valve
Lift Cylinder
Relief Valve Pressure Check
Relief Valve Adjust
Lift Assemblies
Lift Cylinders
Introduction
Button Keypad
LED Indicator Lights
LCD Screen
Dash Display Menu Access
Menu Navigation
Dash Display Menu Operation
Nodes
Menu Structure
Supervisor-Level Menu
Hour Meters
H1 Truck Hours
H2 Traction Hours
H3 Pump Hours
H4 Steer Hours
H5 Odometer Hours
H10 Display Hours
H32 Combination Node Hours
H40 Steer Node Hours
Performance
Performance Level 1
P1.1 Forward
P1.2 Reverse
P1.3 Acceleration
P1.4 Plug
P1.5 Coast
P1.6 Lift Speed
P1.7 Lower Speed
P1.26 Pick Speed
P1.27 Pick Accel
P1.28 Pick Decel
P1.29 MIN Steer Assist F
P1.30 MIN Steer Assist R
P1.31 Max Steer Assist
Operator Passwords
Add Password
Delete Password
Edit Password
Operator Password
Clear Log
Operator Logs
Operator 1-150
Information
I1 Model
I3 Serial Number
I5 Truck Voltage
Software Versions
Service-Level Menu
H32 Combinatin Node Hours
Settings
S1 Metric
S2 User Performance
S3 Timeout
S4 Battery Type
S5 BDI Startup Full
S6 BDI Full
S7 BDI Empty
Discharging the Internal Capacitors
Electrical System Checks
Power Assist Steering Sensor
Repairs
Controller, Replace
Contactor Coil, Check
Fuses
Horn
Replace
Brake Switch Operation
Brake and Interlock Switches
Height Limit
Control Handle (Standard)
Control Handle (HD Option)
Remove Top Cover
Remove Function Switches
Remove Throttle Sensor Assembly
Remove Handle Shaft Assembly
Remove Side Glide
Remove the Coast Control Switches
Install the Coast Control Switches
Install Side Glide
Install Handle Shaft Assembly
Install Throttle Sensor Assembly
Install Function Switches
Install Top Cover
Control Module
Check
Proximity Switch (Power Assist Steering)
Remote Control Box Switches
Load Wheel
Caster Replacement
Heavy-Duty
Rear Link and Load Wheel
Pull Rod
End Replacement
Fork Height Adjustment
Rocker Arm
Upper Link
Entry Rollers
Replacement
Hydraulic Oils
Gear Oils
Grease
Truck Weight
Tire Sizes
Torque Specifications
Caster Assembly
Drive Wheel Assembly
Lift Mechanism
Hydraulics
Battery Specifications

ELECTRICAL SYSTEM36 topics

General Troubleshooting
Electrical Test Equipment
PC Service Tool
Breakout Kit
Digital Multimeter (DMM)
Jumper Wires, Test Leads, and Test Lights
Basic Electrical Troubleshooting
Electrical Checks
Voltage Checks
Amperage Checks
Resistance Checks
Contactor and Contactor Coil Checks
Multiplexing
Multiplexing and the CANbus
Troubleshooting the CANbus
User Interface
User Interface, Setup, and Troubleshooting
Dash Display Access
Status Code Toggling
Automatic Diagnostics
Status Code Indication
Status Codes and Descriptions
Status Codes
Status Code Descriptions
DTC xx100 - CANBus Communications - Combi
DTC xx104 - CANBus Communications - Steer
DTC xx106 - CANBus Communications - Handle
DTC xx109 - CANBus Communications - Display
DTC 32003 - Combination - Lower Coil - Circuit
DTC 32004 - Combination - Lower Coil - Short
DTC 32005 - Combi - Load Hold - Circuit
DTC 32006 - Combi - Load Hold - Short
DTC 32033 - Combi - Main Cont Coil - Circuit
DTC 32034 - Combi - Main Cont Coil - Short
DTC 32037 - Combi - Audible Alarm - Circuit
DTC 32038 - Combi - Audible Alarm - Short

Inside this manual

Real pages from this service manual (453 pages). Open the sample pages (PDF, 341 KB)

Sample pages from the Hyster C230 (B60ZAC) Electric Pallet Jack Service Manual: Diagram, Troubleshooting, Specifications, Color page, Color page

Diagram, page 147: Figure 1. Schematic/Wiring (Sheet 12 of 13)
Troubleshooting, page 333: Troubleshooting
Specifications, page 369: Table 1. B60ZHD and B60ZAC
Color page, page 422: Combi - Key input - Voltage Low
Color page, page 400: DTC xx109

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 453 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).