Hyster E470 (N35ZR2, N40ZR2, N30ZDR2) Order Picker Service Manual
1,025 pages · Publication E470
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- Models
- E470 (N35ZR2, N40ZR2, N30ZDR2)
- Manual type
- Service Manual
- Pages
- 1,025
- Publication
- E470
- Condition
- Brand new
What's inside
From the manual's own table of contents: 117 sections, 354 entries. See sample pages (PDF, 303 KB)
Description1 topic
- Lowering Control Valve
Main Cylinder Repair2 topics
- Disassemble
- Assemble
Introduction2 topics
- General
- Discharging the Capacitors
Electric Brake3 topics
- Air Gap
- Remove
- Install
Three-Stage Mast2 topics
- Description
- Operation
Forks1 topic
- Checks
Hydraulic System4 topics
- Hydraulic Oil
- Drain
- Cylinder Identification
- Fill
Load Rollers11 topics
- Mast
- Reach Assembly
- Load Rollers
- Side Rollers
- Clean and Inspect
- Main Lift Cylinders
- Remove
- Install
- Free-Lift Cylinder
- Remove
- Install
Mast Adjustments11 topics
- Mast Back Angle Adjustment
- Load Rollers Adjustment
- Reach Carriage Assembly
- Adjust Wear Plugs - Mast
- Adjust Main-Lift Chains
- Adjust Free-Lift Chain
- Adjust Wear Strips
- Mast Racking
- Proximity Switches
- Replace
- Adjust
Lift System Leak Check2 topics
- Lift Cylinder Leak Check
- Tilt Cylinder Leak Check
Show all 117 sections
Repair - General4 topics
- Replacement
- Remove
- Install
- Inspect
Reach Assembly Front Frame4 topics
- Disassemble (With Sideshift)
- Disassemble (Without Sideshift)
- Assemble (With Sideshift)
- Assemble (Without Sideshift)
Single-Reach Scissor Arms2 topics
- Remove and Disassemble
- Assemble and Install
Tilt Cylinder1 topic
- Clean, Inspect, and Repair
Sideshift Cylinder1 topic
- Repair
Reach Assembly Adjustments5 topics
- Check Adjustment
- Adjust Side Rollers and Load Rollers
- Adjust Reach Cylinders
- Clean and Lubricate
- Adjust Free-Lift Chains
Periodic Maintenance12 topics
- Removing Covers
- Front Frame Panel (Left and Right)
- Operator Compartment Cover
- Drive Unit Compartment Door
- Caster Wheel Cover
- How to Move Disabled Truck
- How to Tow Lift Truck
- How to Put Lift Truck on Blocks
- How to Raise Load Wheels
- How to Raise the Drive Tire End
- How to Raise the Entire Lift Truck
- Manual Lowering Valve
Transporting2 topics
- Loading
- Unloading
Preparation for Use2 topics
- Preparation After Shipment
- Preparation After Storage
Maintenance Procedures Every 8 Hours or Daily18 topics
- Checks With Key Switch Turned OFF
- Battery
- Tires and Wheels
- Frame and Load Wheels
- Safety Labels
- Overhead Guard
- Forks Check
- Lift Chain Check
- Mast Check
- Reach, Tilt, and Sideshift
- Checks With Key Switch Turned ON
- Operation
- Hydraulic System
- Dash Display
- Lift System Operation
- Multifunction Control Handle
- Brake
- Steering System
Maintenance Procedures Every 500 Hours or 3 Months13 topics
- Master Drive Unit
- Hydraulic System
- Hydraulic Filter Element Change
- Caster Adjustment
- Elastomer Spring Type Adjustment
- Belleville Spring Type Adjustment
- Spring Pack Replacement
- Drive Tire Check
- Lift System Operation
- Forks
- Mast
- Lift Chains
- Other Lubrication
Maintenance Procedures Every 2000 Hours or Yearly8 topics
- Brakes
- Check
- Electric System
- Main Contactor
- Drain
- Fill
- Hydraulic Filter Change
- Check Hydraulic Strainer
Lift and Tilt System Leaks Check2 topics
- Lift System
- Tilt System
Battery Maintenance2 topics
- How to Charge Battery
- How to Change Battery
Tires and Wheels6 topics
- Drive Tire
- How to Change Drive Tire
- Tandem Load Wheels
- Caster Wheels
- Remove
- Install
Preparation for Storage2 topics
- Short-Term Storage (1 to 6 months)
- Long-Term Storage (6 months or longer)
Covers, Panels, and Plates9 topics
- Front Frame Panel (Left and Right)
- Operator Compartment Cover
- Drive Unit Compartment Door
- Door Pad
- Operator Back Pad
- Side-Stance Models
- Forward-Stance Models
- Operator Front Pad
- Caster Wheel Cover
Overhead Guard Replacement5 topics
- Front Lights
- Bulb Replacement
- Assembly Replacement
- Rear Work and Caution Light
- Caution Light
Control Handle2 topics
- Sidestance Control Handle
- Fore/Aft Stance
Maintenance15 topics
- Oil Level and Leaks
- Oil Change
- Drain
- Cylinder Identification
- Fill
- Breather Cap
- Inspect
- Oil Filter
- Change
- Oil Strainer
- Check
- Cleaning
- Noise Levels
- Hoses
- Fittings
Lift Pump and Motor7 topics
- Complete Unit
- Remove
- Install
- Lift Pump
- Components
- Remove Pump
- Install Pump
Auxiliary Hydraulics7 topics
- Auxiliary Pump and Motor
- Remove
- Disassemble
- Assemble
- Install
- Front Selector Valve
- Rear Selector Valve
Hydraulic Tank6 topics
- Breather Assembly
- Filter Assembly
- Tank Fittings
- Breather Assembly
- Filter Assembly
- Tank Fittings
Electrical System4 topics
- Discharging the Internal Capacitors
- Static Strap
- Inspect
- Replace
Battery Connection1 topic
- Replacing Cables
Key Switch1 topic
- Replace
Major Electrical System Features14 topics
- Integrated System
- CANbus Advantages
- CANbus Communications
- Electric Steering / Steer Caster (Optional)
- Traction
- CAN I/O
- Encoder Integrity
- Test Encoders
- Key Switch
- Multifunction Displays
- Speed
- Steer Angle
- Truck Hours
- Operational Mode
Setup5 topics
- Setup Instructions
- ACE2 / ACE3 Traction Control Unit
- Normal Operation
- Display
- Diagnostics
Calibration1 topic
- Traction Throttle
AC Traction Motor Controller2 topics
- Controller Removal
- Low-Voltage Protection Function
Contactor and Electrical Panel Checks6 topics
- Fuses
- Contactors
- General
- Test
- Tips
- Disassemble and Assemble
Side-Stance Controls1 topic
- Multifunction Control Handle
Forward-Stance Controls4 topics
- Control Handle Functions
- Repair
- Aft Travel Control Handle Option
- Repair
Steering Handle1 topic
- Steering Unit Repair
Foot Switches2 topics
- Brake Switch
- Operator Sensing
Dash Display Assembly1 topic
- Test
Horn1 topic
- Audible Alarm
Light Assemblies6 topics
- Bulb Replacement
- Assembly Replacement
- Rear Work and Caution Light
- Rear Work Light
- Caution Light
- Light Switches
Cooling Fans4 topics
- Electrical Compartment Fans
- Replace
- Operator Fan
- Repair
Height Proximity Switch1 topic
- Adjust
Fork Height Sensor Option4 topics
- Encoder Assembly
- Timing Belt
- Encoder Assembly
- Timing Belt
Torque Specifications4 topics
- Reach Carriage
- Hydraulic System ( N30ZDRS2 and N35-40ZRS2 )
- Steering System
- Load Wheels
Inside this manual
Real pages from this service manual (1,025 pages). Open the sample pages (PDF, 302 KB)
- Diagram, page 419: Diagrams, Schematics, or Arrangements
- Troubleshooting, page 644: DTC xx105 (Cont)
- Specifications, page 989: Hydraulic System
- Color page, page 797: Remote Module Tilt Coil (Cont)
- Color page, page 737: DTC 50069 (Cont)
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,025 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).