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Hyster H40-60XL (A177) Forklift Service Manual

874 pages · Publication 599883

$89.53
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Models
H40-60XL (A177)
Manual type
Service Manual
Pages
874
Publication
599883
Condition
Brand new
Hyster H40-60XL (A177) Forklift Service Manual, publication 599883

What's inside

From the manual's own table of contents: 58 sections, 148 entries. See sample pages (PDF, 128 KB)

Cooling System
Safety Precautions Maintenance and Repair
General
Description5 topics
  • Radiator
  • Radiator Cap
  • Thermostat
  • Water Pump
  • Fan and Fan Shroud
Cooling System Checks1 topic
  • Exhaust Leaks
Radiator Cleaning3 topics
  • Drain
  • Clean
  • Fill
Troubleshooting
Alternator with Regulator
Alternator Repair10 topics
  • Alternator Type A
    • Remove and Disassemble
    • Clean
    • Assemble
    • Install
  • Alternator Type B
    • Remove and Disassemble
    • Clean
    • Assemble
    • Install
General Check and Adjustment
Low Output Check (Type A or Type B)
High Output Check (Type A or Type B)
Brushes Circuit Check2 topics
  • Delco Alternators
  • Motorola Alternators
Diodes Check
Diode Bridge Check1 topic
  • Delco and Leece-Neville Alternators
Rotor Field Winding Check
Stator Windings Check
Voltage Regulator Check
Steering Control Unit
Operation
Steering Wheel and Column Assembly Repair
Steering Column Assembly Repair7 topics
  • Type A Steering Column Assembly
    • Remove and Disassemble
    • Assemble and Install
  • Type B Steering Column Assembly
    • Remove and Disassemble
    • Assemble and Install
    • Steering Control Unit
System Air Removal
Tilt Cylinders
Show all 58 sections
Tilt Cylinder Repair8 topics
  • Remove
  • Disassemble
  • Assemble
    • Tilt Cylinders With O-Ring or Single-Lip Seals
    • Tilt Cylinders for XM and XMS Models
    • Tilt Cylinders for H700-800A and Early Model H700-920B
  • Install
    • Tilt Cylinders Using Chevron Packing
Tilt Cylinder Leak Check
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
Torque Specifications2 topics
  • Piston Rod Nut
  • Retainer
Table 1. Movement Rates (Maximum) for Tilt Cylinders
Starter
Description and Operation
Starter Repair
General Checks and Adjustments
Instrument Panel Indicators and Senders14 topics
  • Steering Column Gauges, Meters, and Indicators
  • LED Display Panel
    • Battery Discharge Indicators
    • Brush Wear Indicators
    • Motor Temperature Indicators
  • LX Series Display Panel
    • Hourmeter Functions
    • Battery Indicator Function
    • Status Code Function
  • ZX Series Display Panels
    • Display Panel
    • Basic Display Panels
    • Performance Display
    • Brush Wear Indicators
Adjustments - General
Replacement - General Information
Meter Replacement
Sender Replacement2 topics
  • Fuel Level Sender
  • Pressure and Temperature Sender
ITW Display Panel Replacement
Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl7 topics
  • Display Panel Assembly, Replace
  • Indicator LEDs
  • Battery Indicators
  • Digital Display (Performance Display Panel Only)
  • Status Code or Performance Level Switches and Indicator LEDs (Pe
  • Basic Display Panel, Replace Parts
  • Performance Display Panel, Replace Parts
Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace1 topic
  • Remove and Replace
Specifications3 topics
  • Meter Specifications
  • Sender Specifications
  • Meter
Lift Cylinders
Safety Procedures When Working Near Mast4 topics
  • Lowering Control Valve
  • Cylinders (General)
    • Retainer, Install
  • Cylinders (Two-Speed)
Lift Cylinder Repair10 topics
  • Lift Cylinder Removal Without Removing Mast
    • Standard Masts With Main Lift Cylinder Fastened to Crossmember o
    • Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
    • Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift
  • Lift Cylinder Installation in Mast
    • Standard Masts With Main Lift Cylinder Fastened to Crossmember o
    • Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
  • Chevron-Style Packing
    • Chevron-Style Packing Installation on Piston
    • Chevron-Style Packing Installation in Packing Gland
Lift Cylinders for VISTA® Masts4 topics
  • Description
    • Lowering Control Valve
    • Main Lift Cylinders
    • Free-Lift Cylinder
Lift System Leak Check
Table 1. Lift Trucks with Two-Speed Lift Cylinders
Table 2. Cylinder Retainer Torque Specifications and Weight Guid
Metric and Inch (SAE) Fasteners6 topics
  • Threaded Fasteners
  • Nomenclature, Threads
  • Strength Identification
  • Cotter (Split) Pins
  • Fastener Torque Tables
  • Conversion Table
Table 1. Bolts and Screws
Table 2. Studs and Nuts
Table 3. Torque Nuts
Table 4. Torque Nuts With Nylon Insert
Table 5. Torque Values for Metric Fasteners*
Table 6. Torque Values for Inch Fasteners*
Table 7. Conversion Table for Metric and English units
Table 8. Cotter Pin Dimensional Data

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 874 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Hyster H40-60XL (B177 / C177)Service Manual · 897414 · $89.87

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).