Hyster H40-60XL (B177 / C177) Forklift Service Manual

Name: Hyster H40-60XL (B177 / C177) Forklift Service Manual
Brand: MidWestTech
SKU: 897414
Price: 89.87 USD
Availability: InStock

870 pages · Publication 897414

$89.87

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Models: H40-60XL (B177 / C177)
Manual type: Service Manual
Pages: 870
Publication: 897414
Condition: Brand new

Hyster H40-60XL (B177 / C177) Forklift Service Manual, publication 897414

What's inside

From the manual's own table of contents: 76 sections, 228 entries. See sample pages (PDF, 128 KB)

Search the contents

Hydraulic Pump Drive Assembly

Safety Precautions Maintenance and Repair

General

Description

Hydraulic Pump Drive Assembly Repair4 topics

Remove and Disassemble
Clean
Inspect
Assemble and Install

Troubleshooting

Cooling System5 topics

Radiator
Radiator Cap
Thermostat
Water Pump
Fan and Fan Shroud

Cooling System Checks1 topic

Exhaust Leaks

Radiator Cleaning2 topics

Drain
Fill

GM Engines

Engine Removal and Installation

Cylinder Head and Valve Mechanism Repair11 topics

Cylinder Head, Remove
Cylinder Head, Disassemble
Clean and Inspect
Valves and Valve Seats
Studs for Rocker Arms
Hydraulic Valve Lifters, Replace
Hydraulic Valve Lifters, Clean and Inspect
Cylinder Head, Assemble
Cylinder Head, Install
Valve Clearance, Adjust
Rocker Arm Cover, Install

Timing Gear Cover Repair2 topics

Remove
Install

Camshaft Repair3 topics

Camshaft Bearing
- Remove
- Install

Distributor Repair

Lubrication System Repair8 topics

Oil Sump
- Remove
- Install
Oil Pump
- Remove
- Disassemble and Repair
- Assemble
- Install

Piston and Connecting Rod Assemblies Repair8 topics

Connecting Rod Bearings, Replace
Piston and Connecting Rod Assemblies, Remove
Piston and Connecting Rod Assemblies, Disassemble
Piston, Clean and Inspect
Cylinder Bores, Inspect and Repair
Piston Rings, Inspect
Piston and Connecting Rod Assemblies, Assemble
Piston and Connecting Rod Assemblies, Install

Crankshaft Repair5 topics

Main Bearings, Replace
Oil Seal for Rear Main Bearing, Replace (GM 4-181 and 3.0L Only)
Oil Seal for Rear Main Bearing, Replace (Engines That Have Two-P
Inspect and Repair
Main Bearing and Journal Clearance, Check

Flywheel and Flywheel Housing Repair1 topic

Ring Gear, Replace

Cooling System Repair3 topics

Coolant Pump
Fan Drive
Viscous Fan Drive

Engine Specifications10 topics

Engine Data
Cylinder Head
Hydraulic Valve Lifter
Camshaft
Pistons
Cylinder Bore
Crankshaft
Connecting Rods
Cooling System
Lubrication System

Torque Specifications

Tilt Cylinders

Tilt Cylinder Repair6 topics

Disassemble
Assemble
- Tilt Cylinders With O-Ring or Single-Lip Seals
- Tilt Cylinders for XM and XMS Models
- Tilt Cylinders for H700-800A and Early Model H700-920B
- Tilt Cylinders Using Chevron Packing

Show all 76 sections

Tilt Cylinder Leak Check

Tilt Cylinder Stroke and Mast Tilt Angle Adjustment2 topics

Piston Rod Nut
Retainer

Table 1. Movement Rates (Maximum) for Tilt Cylinders

Starter

Description and Operation

Starter Repair

General Checks and Adjustments

Instrument Panel Indicators and Senders14 topics

Steering Column Gauges, Meters, and Indicators
LED Display Panel
- Battery Discharge Indicators
- Brush Wear Indicators
- Motor Temperature Indicators
LX Series Display Panel
- Hourmeter Functions
- Battery Indicator Function
- Status Code Function
ZX Series Display Panels
- Display Panel
- Basic Display Panels
- Performance Display
- Brush Wear Indicators

Adjustments - General

Replacement - General Information

Meter Replacement

Sender Replacement2 topics

Fuel Level Sender
Pressure and Temperature Sender

ITW Display Panel Replacement

Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl7 topics

Display Panel Assembly, Replace
Indicator LEDs
Battery Indicators
Digital Display (Performance Display Panel Only)
Status Code or Performance Level Switches and Indicator LEDs (Pe
Basic Display Panel, Replace Parts
Performance Display Panel, Replace Parts

Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace1 topic

Remove and Replace

Specifications3 topics

Meter Specifications
Sender Specifications
Meter

Lift Cylinders

Safety Procedures When Working Near Mast4 topics

Lowering Control Valve
Cylinders (General)
- Retainer, Install
Cylinders (Two-Speed)

Lift Cylinder Repair10 topics

Lift Cylinder Removal Without Removing Mast
- Standard Masts With Main Lift Cylinder Fastened to Crossmember o
- Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
- Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift
Lift Cylinder Installation in Mast
- Standard Masts With Main Lift Cylinder Fastened to Crossmember o
- Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
Chevron-Style Packing
- Chevron-Style Packing Installation on Piston
- Chevron-Style Packing Installation in Packing Gland

Lift Cylinders for VISTA® Masts4 topics

Description
- Lowering Control Valve
- Main Lift Cylinders
- Free-Lift Cylinder

Lift System Leak Check

Table 1. Lift Trucks with Two-Speed Lift Cylinders

Table 2. Cylinder Retainer Torque Specifications and Weight Guid

Metric and Inch (SAE) Fasteners6 topics

Threaded Fasteners
Nomenclature, Threads
Strength Identification
Cotter (Split) Pins
Fastener Torque Tables
Conversion Table

Table 1. Bolts and Screws

Table 2. Studs and Nuts

Table 3. Torque Nuts

Table 4. Torque Nuts With Nylon Insert

Table 5. Torque Values for Metric Fasteners*

Table 6. Torque Values for Inch Fasteners*

Table 7. Conversion Table for Metric and English units

Table 8. Cotter Pin Dimensional Data

Microprocessor Spark Timing System (MSTS)2 topics

What MSTS Does
How MSTS Begins Operation

Operation23 topics

Distributor
Ignition Coil
Ignition Module
When Engine Is Being Started
When Engine Is Running
Manifold Absolute Pressure (MAP) Sensor
Engine Coolant Temperature (ECT) Sensor
MSTS Module Corrections
General
Tools and Test Equipment
MSTS
Troubleshooting Procedure
- Where to Start
- Visual/Physical Inspection
- Knowledge/Tools Required
- Damage from Static Discharge (Static Electricity)
Troubleshooting Information
- Malfunction Indicator Lamp (MIL)
- Connecting CodeMate Tester
- Reading Diagnostic Trouble Codes (DTC)
- Clearing Diagnostic Trouble Codes (DTC's)
On-Board Diagnostic (OBD) System Check
- Test Description

No Malfunction Indicator Lamp2 topics

Circuit Description
Test Description

No DTC-12, Malfunction Indicator Lamp ON

Starter Rotates Engine, Engine Does Not Run

DTC-14 Engine Coolant Temperature (ECT) (Low Temperature Indicat

DTC-15 Engine Coolant Temperature Sensor (ECT) (High Temperature

DTC-34 Manifold Absolute Pressure (MAP) Sensor

DTC-41 Electronic Spark Timing (EST) Open Circuit

DTC-42 Electronic Spark Timing (EST) Grounded Circuit

DTC-51 MSTS Failure1 topic

Ignition Timing

Ignition Module Repair2 topics

Test For Fault
Replace

Sensing Coil Repair

Ignition Coil Repair

MSTS Module Repair

ECT Sensor Replacement

MAP Sensor Replacement

Table 1. MSTS Module Connections

Table 2. Pressure Conversion Chart

Table 3. MSTS Diagnostic Codes

Inside this manual

Real pages from this service manual (870 pages). Open the sample pages (PDF, 128 KB)

Sample pages from the Hyster H40-60XL (B177 / C177) Forklift Service Manual: Color page

Color page

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 870 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).