Hyster H45-50-55-60-65XM (D177) Forklift Service Manual
1,145 pages · Publication 897469
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Added to your cart. View cart
- Models
- H45-50-55-60-65XM (D177)
- Manual type
- Service Manual
- Pages
- 1,145
- Publication
- 897469
- Condition
- Brand new
What's inside
From the manual's own table of contents: 102 sections, 294 entries. See sample pages (PDF, 137 KB)
Steering Axle
Safety Precautions Maintenance and Repair
General
Description
Steering Axle Assembly Repair2 topics
- Remove
- Install
Wheels and Hubs Repair3 topics
- Remove and Disassemble
- Clean
- Assemble and Install
Spindles, Bearings, and Tie Rods Repair
Steering Cylinder Repair1 topic
- Clean and Inspect
Torque Specifications
Troubleshooting
Mazda Engine
Engine Removal and Installation
Cylinder Head, Camshaft, and Valve Mechanism Repair8 topics
- Inspect and Repair
- Cylinder Head
- Rocker Shaft Assembly
- Camshaft
- Valve Guides
- Valve Seats
- Valves
- Valve Springs
Crankshaft and Main Bearings Repair2 topics
- Crankshaft
- Main Bearings
Pistons and Connecting Rods Repair3 topics
- Pistons
- Piston Rings
- Connecting Rods and Bearings
Cylinder Block Repair
Oil Pump Repair3 topics
- Disassemble
- Inspect
- Assemble
Cooling System Repair8 topics
- Thermostat
- Replace
- Fan Assembly
- Remove and Disassemble
- Assemble and Install
- Water Pump
- Remove and Disassemble
- Assemble and Install
Distributor Repair
Flywheel and Ring Gear Repair S/H2.00-3.20XM (S/H40-65XM)1 topic
- Ring Gear, Replace
Valve Adjustment
Compression Pressure Check
Engine Timing Adjustment
Throttle Linkage Adjustment3 topics
- Gasoline Engines
- LPG Engines (IMPCO)
- LPG Engines (AISAN)
Show all 102 sections
Engine Specifications9 topics
- Engine Data
- Cylinder Head
- Valve Mechanism
- Camshaft
- Crankshaft
- Connecting Rods
- Cylinder Block
- Pistons
- Oil Pump
Single-Speed Powershift Transmission
Description and Operation20 topics
- General
- Torque Converter
- Description
- Operation
- Clutch Assemblies
- Description
- Operation
- Hydraulic System
- General
- Control Valve
- General
- Clutch Pressure Regulator
- Inching Spool Assembly
- Direction Spool
- Modulator Circuit
- Torque Converter Regulator
- MONOTROL® Pedal
- MONOTROL Pedal Start Circuit
- Direction Control Lever
- Differential
Oil Flow Diagrams4 topics
- Neutral
- Modulator Operation
- Forward
- Forward-Inching
Transmission Removal
Torque Converter and Housing Repair
Transmission Pump Repair1 topic
- Repair
Front Cover and Pump Drive Repair
Clutch Assemblies Repair
Differential Repair
Control Valve Repair
MONOTROL® Pedal Repair
Direction Control Lever Repair
Stall Test
Inching/Brake Pedal Adjustment
Neutral Start Switch, MONOTROL Pedal Adjustment H2.00-3.20XM (H4
Neutral Start Switch, MONOTROL Pedal Adjustment S2.00-3.20XM (S4
Neutral Start Switch Test, MONOTROL® Pedal
Oil Pressure Checks5 topics
- Relief Valve for Transmission Pump Check, TEST PORT 1
- Clutch Pressure Check, TEST PORTS 2 and 3
- Torque Converter Regulator Check, TEST PORT 4
- Lubrication Circuit Oil Pressure Check, TEST PORT 5
- Modulator Pressure Check, TEST PORT 6
Troubleshooting - Pressure Tests
Table 1. Adjustment of Shims for Pinion Assembly
Table 2. Ring and Pinion Tooth Contact Adjustment
Table 3. Stall Speeds
Table 4. Transmission Oil Pressures Test Ports
Steering Housing and Control Unit
Operation
Steering Wheel and Column Assembly Repair3 topics
- Steering Column Assembly, Remove
- Steering Control Unit
- Steering Column Assembly, Install
System Air Removal
Instrument Cluster7 topics
- Display Panels on Steering Column, Internal Combustion
- Display Panels on Steering Column, Electric Lift Trucks
- Standard Display Panel
- Enhanced Display Panel
- Curtis 1215 Display Panel
- Description and Features
- Operation
Cluster-Type Display Panel (Internal Combustion) Replacement
Cluster Display Panel (Electric Lift Truck) Replacement7 topics
- Display Panel Assembly, Replace
- LED Indicators
- Battery Indicators
- Digital Display (Enhanced Display Panel Only)
- Status Code or Performance Level Switches and LED indicators (En
- Standard Display Panel Parts, Replace
- Enhanced Display Panel Parts, Replace
Curtis 1215 Display Panel Replacement
Table 1. Instrument Cluster, Internal Combustion
Mast2 topics
- Carriages
- Mast Mounts
Two-Stage Mast, Limited Free-Lift (LFL)1 topic
- Description and Operation
Two-Stage Mast, Full Free-Lift (FFL)
Three-Stage Mast, Full Free-Lift (FFL)
Cylinder Cushion During Lifting Sequence
Cylinder Cushion During Lowering Sequence
Safety Procedures When Working Near Mast
Forks Repair
Carriages Repair10 topics
- Standard Carriage, Remove
- Hang-On Sideshift Carriage, Remove
- Standard Carriage and Hang-On Sideshift Carriage, Repair
- Standard Carriage, Install
- Hang-On Sideshift Carriage, Install
- Integral Sideshift Carriage
- Remove
- Clean and Inspect
- Repair
- Install
Mast Repair6 topics
- Two-Stage LFL and Two-Stage FFL Masts, Disassemble
- Three-Stage FFL Mast
- Disassemble
- Mast and Chains, Clean and Inspect
- Two-Stage LFL and Two-Stage FFL Mast, Assemble
- Three-Stage FFL Mast, Assemble
Lift Cylinders Repair6 topics
- Main Lift Cylinders, Remove
- Free-Lift Cylinder, Remove
- Lift Cylinders, Disassemble
- Lift Cylinders, Assemble
- Main Lift Cylinders, Install
- Free-Lift Cylinder, Install
Header Hose Arrangements6 topics
- Two-Stage LFL Mast, New Hose Install
- Two-Stage LFL Mast, Adjust Hoses After Installation
- Two-Stage FFL Mast, New Hose Install
- Two-Stage FFL Mast, Adjust Hoses After Installation
- Three-Stage FFL Mast, New Hose Install
- Three-Stage FFL Mast, Adjust Hoses After Installation
Header Hose Arrangement1 topic
- Three-Stage FFL Mast, Adjust Hoses After Install
Lift and Tilt System Leak Check2 topics
- Lift Cylinders Leak Check
- Tilt Cylinders Leak Check
Tilt Cylinders Adjustment
Lift Chains Adjustment
Mast Adjustment
Carriage Adjustment
Table 1. Hook-Type Carriage Chain Adjustment
Table 2. Pin-Type Carriage Chain Adjustment
Electrical System3 topics
- Starting System
- Ignition System
- Charging System
Starter Repair
Coil Replacement
Alternator Repair
General Checks and Adjustments
Starter Checks5 topics
- Operation, Check
- Brush Holder, Check
- Armature, Check
- Field Windings, Check
- Clutch and Bearing, Check
Ignition System Check and Adjustment2 topics
- Engine Timing, Adjust
- Spark Plugs, Check
Charging Circuit Checks7 topics
- Low Output, Check
- High Output, Check
- Diodes, Check
- Rotor Field Winding, Check
- Stator Windings, Check
- Brushes and Bearings, Check
- Voltage Regulator, Check
Cooling System3 topics
- Radiator
- Radiator Cap
- Fan and Fan Shroud
Cooling System Checks1 topic
- Exhaust Leaks
Radiator Cleaning2 topics
- Drain
- Fill
GM Engines
Cylinder Head and Valve Mechanism Repair10 topics
- Cylinder Head, Remove
- Cylinder Head, Disassemble
- Valves and Valve Seats
- Studs for Rocker Arms
- Hydraulic Valve Lifters, Replace
- Hydraulic Valve Lifters, Clean and Inspect
- Cylinder Head, Assemble
- Cylinder Head, Install
- Valve Clearance, Adjust
- Rocker Arm Cover, Install
Timing Gear Cover Repair
Camshaft Repair3 topics
- Camshaft Bearing
- Remove
- Install
Lubrication System Repair7 topics
- Oil Sump
- Remove
- Install
- Remove
- Disassemble and Repair
- Assemble
- Install
Piston and Connecting Rod Assemblies Repair8 topics
- Connecting Rod Bearings, Replace
- Piston and Connecting Rod Assemblies, Remove
- Piston and Connecting Rod Assemblies, Disassemble
- Piston, Clean and Inspect
- Cylinder Bores, Inspect and Repair
- Piston Rings, Inspect
- Piston and Connecting Rod Assemblies, Assemble
- Piston and Connecting Rod Assemblies, Install
Crankshaft Repair4 topics
- Main Bearings, Replace
- Oil Seal for Rear Main Bearing, Replace (GM 4-181 and 3.0L Only)
- Oil Seal for Rear Main Bearing, Replace (Engines That Have Two-P
- Main Bearing and Journal Clearance, Check
Flywheel and Flywheel Housing Repair7 topics
- Coolant Pump
- Fan Drive
- Viscous Fan Drive
- Hydraulic Valve Lifter
- Cylinder Bore
- Cooling System
- Lubrication System
Tilt Cylinders
Tilt Cylinder Repair4 topics
- Tilt Cylinders With O-Ring or Single-Lip Seals
- Tilt Cylinders for XM and XMS Models
- Tilt Cylinders for H700-800A and Early Model H700-920B
- Tilt Cylinders Using Chevron Packing
Tilt Cylinder Leak Check
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment2 topics
- Piston Rod Nut
- Retainer
Table 1. Movement Rates (Maximum) for Tilt Cylinders
Starter
This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,145 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).