Hyster R30XMS2 (D174) Order Picker Service Manual
462 pages · Publication 1473337
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- Models
- R30XMS2 (D174)
- Manual type
- Service Manual
- Pages
- 462
- Publication
- 1473337
- Condition
- Brand new
What's inside
From the manual's own table of contents: 144 sections, 411 entries. See sample pages (PDF, 254 KB)
Master Drive Unit
Safety Precautions Maintenance and Repair
Description
HFK300 and 400 Master Drive Unit13 topics
- General
- Remove
- Mount Type A
- Mount Type B (R30DH Only)
- Disassemble
- Assemble
- General
- Spiral Bevel Pinion, Install
- Spiral Bevel Gear, Install
- Install
- Mount Type A
- Mount Type B (R30DH Only)
- Troubleshooting
Backlash Adjustment and Tooth Contact Pattern
Bearing Clearance Adjustment
GK Master Drive Unit5 topics
- Description
- Maintenance and Repair
- Mounting Electric Motor
- Pivoted Connection - Geared Steering
- Check the Backlash
Table 1. Tooth Contact Pattern
DC Motor Maintenance
General
Brush and Commutator Inspection4 topics
- Hydraulic Pump Motor and Traction Motor
- Steering Pump Motor
- Normal Commutator Surface
- Commutator Problems
Brush Replacement
Stoning the Commutator
Motors Repair4 topics
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor
- Traction Motor and Hydraulic Pump Motor
- Steering Pump Motor
Brush Alignment, Traction and Hydraulic Motors
Tests for Damaged Field and Armature7 topics
- Test for an Open Circuit in Armature
- Test for Short Circuit in One Armature Winding
- Test for Short Circuit to Armature Shaft
- Test for Open Circuit in Field Coil
- Test for Short Circuit in Field Coil
- Test for Short Circuit between Field and Motor Case
- Brush Holder Test
Troubleshooting
Table 1. Normal Commutator Surfaces
Table 2. Commutator Problems
Table 3. Brush Wear Replacement Guide
Industrial Battery
Lead-Acid Batteries
Specific Gravity
Chemical Reaction in a Cell
Show all 144 sections
Electrical Terms
Battery Selection
Battery Voltage
Battery as a Counterweight
Battery Ratings1 topic
- Kilowatt-Hours
Battery Maintenance16 topics
- Safety Procedures
- Maintenance Records
- New Battery
- Cleaning Battery
- Adding Water to Battery
- Hydrometer
- Battery Temperature
- Charging Battery
- Types of Battery Charges
- Methods of Charging
- Troubleshooting Charger
- Knowing When Battery Is Fully Charged
- Where to Charge Batteries
- Equipment Needed
- Battery Connectors
- Battery Care
Table 1. Battery Capacity Terms
Hydraulic Gear Pumps
Operation2 topics
- Flow Control Valve
- Relief Valve
Hydraulic Gear Pump Repair2 topics
- Clean
- Inspect
Pump Output Check2 topics
- Method No. 1
- Method No. 2
Hydraulic System Air Check
Battery Indicators8 topics
- Indicators With Meter Movements
- Battery Indicators With LCD or LED Displays
- Liquid Crystal Displays
- SEM Display Panels Description
- Light Emitting Diode Displays
- Description LX Series
- ZX Series Display Panels Description
- SEVCON POWERGAUGE—42 Battery Display Panel Description
Battery Indicators Without Lift Interrupt Adjustment (Early Mode
Battery Indicators With Lift Interrupt Adjustment (Early Models)2 topics
- Reset Potentiometer
- Specific Gravity Alarm
Battery Indicators Without Lift Interrupt Check (Later Models)
Battery Indicators With Lift Interrupt Adjustment (Later Models)1 topic
- Discharge Potentiometer
LED Display With Lift Interrupt
Curtis 933-1 Meter Check and Adjustment8 topics
- Check
- Reset Check
- Discharge Check
- Lockout Check
- LEDs Do Not Illuminate
- Hourmeter Check
- Hourglass Icon
- Adjust
SEVCON POWERGAUGE—42 Adjustment
Curtis Dash Display Assembly15 topics
- Description/Features
- Operation
- Testing
- Inoperative Dash Display Assembly
- Inoperative Drive Mode Selection
- Troubleshooting With a Programmer Handset
- Troubleshooting Without a Programmer Handset
- No Warnings or Faults Displayed
- MIB/Dash Display Communication
- Lift Interrupt
- Lost MIB Signal Displayed
- Lift Pump Hourmeter Input
- Forward/Reverse Hourmeter Inputs
- Adjust (Setup, Early Models)
- Adjust (Setup, Later Model)
Battery Indicators Replacement
Battery Indicator Controller Replacement
Display Panel Components Replacement
SEM Display Panel Replacement1 topic
- Remove and Replace
Table 1. Battery Indicator (Later Models)
Table 2. SEVCON Discharge Curve Selector Positions
Table 3. Dash Display Drive Mode Inputs
Table 4. Dash Display Drive Mode Test Voltages
Table 5. Dash Display Status/Warning/Fault Test Voltages
Table 6. Testing Dash Display Status/Warning/Fault Inputs
Table 7. Battery Indicator Reset Adjustment
Lift Cylinders
Safety Procedures When Working Near Mast4 topics
- Lowering Control Valve
- Cylinders (General)
- Retainer, Install
- Cylinders (Two-Speed)
Lift Cylinder Repair10 topics
- Lift Cylinder Removal Without Removing Mast
- Standard Masts With Main Lift Cylinder Fastened to Crossmember o
- Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
- Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift
- Lift Cylinder Installation in Mast
- Standard Masts With Main Lift Cylinder Fastened to Crossmember o
- Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
- Chevron-Style Packing
- Chevron-Style Packing Installation on Piston
- Chevron-Style Packing Installation in Packing Gland
Lift Cylinders for VISTA® Masts3 topics
- Lowering Control Valve
- Main Lift Cylinders
- Free-Lift Cylinder
Lift System Leak Check
Specifications
Table 1. Lift Trucks with Two-Speed Lift Cylinders
Table 2. Cylinder Retainer Torque Specifications and Weight Guid
Metric and Inch (SAE) Fasteners6 topics
- Threaded Fasteners
- Nomenclature, Threads
- Strength Identification
- Cotter (Split) Pins
- Fastener Torque Tables
- Conversion Table
Table 1. Bolts and Screws
Table 2. Studs and Nuts
Table 3. Torque Nuts
Table 4. Torque Nuts With Nylon Insert
Table 5. Torque Values for Metric Fasteners*
Table 6. Torque Values for Inch Fasteners*
Table 7. Conversion Table for Metric and English units
Table 8. Cotter Pin Dimensional Data
Power Steering2 topics
- EPS III
- APS System
Checks and Adjustments18 topics
- Checks, EPS III
- Dipswitches, EPS III
- LED Indicators, EPS III
- Check Steering System for Correct Operation, EPS III
- Check Slow Travel Speed, EPS III
- Check High Lift Traction Shutoff, EPS III
- Checks, APS
- Dipswitches, APS
- LED Indicators, APS
- Adjustments
- General
- Steer Motor With Steering Chain Replacement, EPS III
- Steer Motor With Steering Gear Replacement, APS
- Return-to-Center Steering System
- Tach Generator Steering System, EPS III
- Slow Travel Adjustment, EPS III
- Return-to-Center and Multiturn System, APS
- Steering Chain Adjustment, EPS III
Repairs7 topics
- RTC Steering System, EPS III
- Command Potentiometer Replacement, EPS III
- TGS System, EPS III
- Tach Generator Replacement, EPS III
- Feedback Potentiometer Replacement, EPS III
- ECM Replacement, EPS III
- Steer Motor Assembly and Steering Chain Replacement, EPS III
Typical Operating Voltages, EPS III
Steering Proximity Switch and Centering Proximity Switch, APS
Table 1. LED Indicators
Table 2. Sensitivity Adjustment
Table 3. Typical Operating Voltages
Frame
Frame Repair6 topics
- Remove and Disassemble
- Covers, Panels, and Plates
- Caster and Caster Wheel
- Description
- Caster, Replace
- Caster Wheels, Replace
Painting Instructions
Label Replacement
Electric Brake
Description and Operation
Electric Brake Repair2 topics
- Assemble and Install (C174 and F118)
- Assemble and Install (D174 and G118)
Electric Brake Operational Check
Foot Switch Replacement1 topic
- Repair
Vista® Upright
Upright Weldments
Operator Platform
Vista Two-Stage Upright1 topic
- Load Rollers
Vista Three-Stage Upright
Forks1 topic
- Replace
Two-Stage Upright2 topics
- Clean and Inspect
- Lift Cylinders
Three-Stage Upright
Load Wheels Replacement
Lift Chain Adjustment
Upright Adjustments
Operator Platform Adjustment
Periodic Maintenance5 topics
- How to Move a Disabled Truck
- How to Tow the Lift Truck
- How to Put a Lift Truck on Blocks
- How to Raise the Drive Tire
- How to Raise the Load Wheels
Maintenance Schedule
Maintenance Procedures Every 8 Hours or Daily14 topics
- How to Make Checks With Key Switch in the OFF Position
- Hydraulic System
- Battery
- Mast, Platform, Forks, and Lift Chains
- Tether Line and Belt
- Pallet Clamp
- Tire, Wheels, and Caster
- How to Make Checks With Key Switch in the ON Position
- Gauges, Lights, Horn, and Fuses
- Fuses
- Switches and Direction/Speed Control
- Lift System Operation
- Brake
- Steering System
Maintenance Procedures Every 350 Hours or 2 Months11 topics
- Brake
- Electrical Cable Sheaves
- Hydraulic Tank Breather
- Electrical Inspection
- Contactors
- Motor Brushes
- Safety Labels
- Mast
- Check for Leaks in Lift System
- Check Lift Cylinders for Leaks
- Lift Chains
Maintenance Procedures Every 2000 Hours or Yearly9 topics
- Master Drive Unit
- Steering Chain
- Wheels and Bearings
- How to Change Hydraulic Oil and Filter
- How to Charge Battery
- How to Change the Battery
- General
- Battery, Remove
- Battery, Install
Wheels and Tires2 topics
- How to Change Drive and Steer Tires
- How to Replace Load Wheels
Table 1. Maintenance Schedule
Table 2. Fuses
Table 3. Motor Brush Minimum Dimensions
Table 4. Battery Specifications
Capacities and Specifications
Battery Specifications
Master Drive Unit Specifications
System Wire Guidance Specifications
Hydraulic System
Torque Specifications5 topics
- Master Drive Unit, Chain Steered
- Master Drive Unit, Gear Steered
- Steering System
- Brake System
- Hydraulic System
Electrical System
Major Electrical System Features12 topics
- Integrated System
- CAN Bus Advantages
- CAN Bus Communications
- Electric Steering
- Traction
- Master Control Unit
- Encoder Integrity
- Test Encoders
- Proximity Switches
- Start Relay
- Battery Discharge Indicator (BDI)
- Multifunction Display
Setup3 topics
- Setup Instructions
- Control Valve Calibration Procedure
- General Diagnostics
Power-On Self-Test
SEM Traction Motor Controller3 topics
- Controller Removal
- Low-Voltage Protection Function
- Checking Contactor Coils
Checking Transistor Controller2 topics
- Component Repair and Testing
- Fault Codes and Display Messages
Contactor and Electrical Panel Checks6 topics
- Fuses
- Contactors
- General
- Test
- Tips
- Disassemble and Assemble
Traction Throttle Sensor Removal and Installation
Instrument Panel Removal and Installation
Key Switch Removal and Installation
Steering Indicator Gauge2 topics
- Test
- Remove and Install
Spy Glass Removal and Installation
Foot Switch Removal and Installation
Slack Chain Switch Removal and Installation
Limit Switch Removal and Installation
Drive and Hydraulic Pump Motors9 topics
- Routine Preventive Maintenance
- Preventive Maintenance Checks
- Cleanliness
- Connections
- Discoloration and Burn Marks
- Brushes
- Short in Armature
- Commutator
- Bearings
Causes of Motor Failure9 topics
- Overload
- Shock Loading
- Short in Field Coils
- Short Brushes
- High or Low Commutator Bar
- Open Circuit
- Low Battery Voltage
- Eccentricity of Commutator
- Overspeeding
Motor Tests4 topics
- Excessive Current Draw
- Measuring Current Draw
- Excessive Resistance
- Brush Springs
Drive Motor1 topic
- Preparation of Drive Motor Commutator
Fitting Motor Brushes (Motor Removed)
Drive Motor Brush and Brush Holder2 topics
- Drive Motor Brush, Remove and Install (Motor Installed)
- Drive Motor Brush Holder, Remove and Install (Motor Installed)
Drive Motor Disassembly and Assembly
Hoist Pump Motors11 topics
- Maintenance Instructions
- General Information
- Brush Replacement
- Hoist Motor
- Remove and Install
- Disassemble and Assemble
- Symptoms
- Height Encoder Diagnostics
- Symptoms and Recommendations
- Travel Speed Reduction
- Additional Encoder Check
Steer Encoder Troubleshooting3 topics
- MDU Proximity Switch Issues
- Steering System Issues
- How to Check the Steer Encoder
Table 1. Fault Codes and Display Messages
Table 2. Coil Resistance
Inside this manual
Real pages from this service manual (462 pages). Open the sample pages (PDF, 254 KB)
- Specifications, page 217: Description
- Troubleshooting, page 273: Troubleshooting
- Diagram, page 413: Checking Transistor Controller
This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 462 pages
Quantity one is the manual described above.
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