Hyundai HX1000AL Crawler Excavator Service Manual
682 pages · Publication HX1000AL
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- Models
- HX1000AL
- Manual type
- Service Manual
- Pages
- 682
- Publication
- HX1000AL
- Condition
- Brand new
What's inside
From the manual's own table of contents: 13 sections, 225 entries. See sample pages (PDF, 647 KB)
General23 topics
- Safety, Specification and Systems Operation
- Safety
- Track Excavator Maintenance Safety
- Specifications
- General - Specifications
- Engine - Specifications
- Hydraulic Systems and Structure - Specifications
- General Maintenance
- General Maintenance Instructions
- Standard Torques
- Engine
- Hydraulic Systems and Components
- Systems Operation, Description and Inspection
- Components Operation, Description and Inspection
- Electrical Systems
- Removal and Installation
- Hydraulic Systems and Structure
- Troubleshooting Guide
- Troubleshooting
- Wiring Harness Layout
- Error Code
- Schematic
- Hydraulic Schematic
Track Excavator Maintenance Safety6 topics
- Safety Instructions
- Safety Messages
- General
- Long Term Storage
- Maintenance
- Environment and Circumstances
General Specifications21 topics
- Component Locations
- Standard Specification
- Performance Tests
- Purpose of Performance Tests
- Kinds of Tests
- Performance Standards
- Precautions for Evaluation of Test Data
- Definition of "Performance Standard
- Preparation for Performance Tests
- The Machine
- Test Area
- Precautions
- Make Precise Measurement
- Operational Performance Test
- Hydraulic Cylinder Cycle Time
- Travel Speed
- Track Revolution Speed
- Mistrack Check
- Swing Speed
- Swing Function Drift Check
- Cylinder Creep
Engine Specifications3 topics
- Engine Performance Curves
- Tightening Torques
- Normal Tightening Torque
Hydraulic Systems and Structure Specifications31 topics
- Hydraulic System
- Main Pump
- Pilot Pump
- Main Control Valve
- Remote Control Valve; Work / Swing
- Remote Control Valve; Travel
- Fan Drive Pump
- Fan Drive Motor (Radiator Fan)
- Fan Drive Motor (Oil Cooler Fan)
- Fan Drive Valve
- Package Solenoid Valve
- Accumulator
- By-pass Valve
- Hydraulic Filters
- Air Breather
- Swing Mechanism
- Swing Motor
- Swing Reduction Gear
- Pinion Gear
- Swing Bearing
- Swing Performance
- Parking Brake
- Motor Accessary
- Travel System
- Travel Motor
- Travel Reduction Gear
- Sprocket
- Traveling Performance
- Under Carriage
- Recoil Mechanism
- Rollers; Lower
General Maintenance Instructions9 topics
- Welding Precautions and Instructions
- Hydraulic System - General Precautions
- General Precautions
- Hydraulic System Cleanliness and Oil Leaks
- Service
- Oil Leakage Precautions
- Cleaning and Inspection
- General Instructions
- Bearing Inspection
Standard Torques39 topics
- Torque Values for Standard Metric Fasteners
- Torque Values for Standard U.S. Fasteners
- Type 8 Phosphate Coated Hardware
- Torque Values for Hose Clamps
- ORFS Swivel Nut Recommended Torque
- Torque Values for Split Flanges
- Torque Wrench Extension Tools
- Torque Multiplication
- Other Uses for Torque Wrench Extension Tools
- Tightening Torque Specifications (Metric)
- General Information
- Foreword
- Mounting and Dismounting
- Before Starting Engine
- Engine Starting
- Engine Stopping
- Electrical System
- Engine Electronics
- Product Information Section
- Engine Overviews
- Aftertreatment System
- Product Description
- Engine Specifications
- Electronic Engine Features
- Engine Diagnostics
- Engine Service Life
- Operation Section
- Lifting and Storage
- Features and Controls
- Monitoring System
- Sensors and Electrical Components
- Pump Electronic Tank Unit (PETU)
- Battery Disconnect Switch (If Equipped)
- Selective Catalytic Reduction Warning System
- Definitions
- (European Union)
- Faults (European Union)
- Inducement Strategy for DEF Level (Worldwide)
- Faults (Worldwide)
Systems Operation, Description and Inspection15 topics
- General Description
- Main Oil Circuit
- Pilot Oil Circuit
- Return and Drain Oil Circuit
- Main system operation
- Boom Up Operation
- Boom Down Operation
- Arm Dump Operation
- Arm Crowd Operation
- Bucket Dump Operation
- Bucket Crowd Operation
- Swing Operation
- Travel Operation
- One way / Two way Options Operation
- Pump Flow Option (One / Two way)
Components Operation, Description and Inspection6 topics
- Hydraulic Circuit
- Swing Device
- Fan Pump
- Fan Motor
- EPPR Valve
- Travel Device
Systems Operation and Description28 topics
- Power Supply
- Key Off
- Key ACC
- Key ON
- Starting System
- Starter
- After Starting
- Emergency Starting
- Emergency Stop
- Charging System
- Engine Running
- Air Conditioner Unit
- Inner Parts of Air Conditioner Unit
- Air Conditioning Control Panel
- Condenser & Receiver Drier
- Sun Load Sensor & Ambient Temp. Sensor
- Compressor
- Circuit Diagram of Air Conditioner System
- EPOS System
- I/O Imformation
- Power Mode Control
- Flow Control
- Engine RPM Control
- Auto Shutdown Control
- VBO Control
- Wiper System
- DES (Delayed Engine Stop)
- Auto Shut Off Circuit
Engine14 topics
- Before Removing and Installing
- Preparatory Work
- General Precaution
- Completing Work
- ECU (Engine Control Unit)
- Repair Procedure Quick Guide
- Removal
- Installation
- V-Belt
- Alternator
- Starter Motor
- DEF (adblue®) Heater
- Sensors - After Treatment
- Engine And Transmission Assembly
Hydraulic Systems and Structure4 topics
- Drive Coupling
- Undercovers
- Hydraulic Oil Tank
- Fuel Tank
Electric and Electronic7 topics
- Battery Assembly
- EPOS Controller
- TMS Controller
- AVM Controller
- Smart Key Controller
- Wiper Controller
- DC-DC Controller
Wiring Harness Layout6 topics
- Wiring Device
- Main Harness (1/2)
- Main Harness (2/2)
- Cabin Harness (1/2)
- Cabin Harness (2/2)
- Battery Harness
Inside this manual
Real pages from this service manual (682 pages). Open the sample pages (PDF, 646 KB)
- Specifications, page 80: Engine Specifications
- Diagram, page 370: Wiring Harness
- Troubleshooting, page 500: EPOS ERROR CODE
- Color page, page 220: Engine
- Color page, page 448: Hydraulic Systems and Structure
- Foldout diagram, page 680: DESCRIPTION
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 682 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).