JCB 1CX, 208S Backhoe Loader Service Manual
232 pages · Publication 9803-8550
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- Models
- 1CX, 208S
- Manual type
- Service Manual
- Pages
- 232
- Publication
- 9803-8550
- Condition
- Brand new

What's inside
From the manual's own table of contents: 8 sections, 179 entries. See sample pages (PDF, 463 KB)
General8 topics
- Identifying Your Machine
- Unsealed Hoses and Adapters
- ‘O’ Ring Face Seal System
- ‘Torque Stop’ Hose System
- Numerical List
- Electrics
- Hydraulics
- Sealing and Retaining Compounds
Care and Safety5 topics
- Safety Notices
- General Safety
- Operating Safety
- Maintenance Safety
- Safety Decals
Routine Maintenance50 topics
- Except North America
- North America
- Health and Safety
- Fuel System
- Service Schedules
- Loader Arm Safety Strut
- Greasing
- Oiling Control Levers
- Checking Slew Oil Level
- Oiling Door Hinges
- Checking Seat Belt Condition and Security
- Battery Safety
- Checking the Electrolyte Level
- Changing Light Bulbs
- Checking the Fluid Level
- Changing the Filter
- Drive Chain Lubrication
- Checking the Oil Levels
- Adjusting the Tension
- Tyres and Wheels
- Inflating the Tyres
- Replacing Segments of Optional Non-Inflatable Tyres
- Checking the Wheel Bolt Torques
- Tyre Table
- Changing the Elements
- Checking the Oil Level - XUD engine
- Changing the Oil and Filter - XUD engine
- Checking the Oil Level - 100 series engine up to machine no. 807552
- Changing the Oil and Filter - 100 series engine up to machine no. 807552
- Draining the Fuel Filter - XUD engine
- Changing the Fuel Filter Element - XUD engine
- Draining the Fuel Filter - 100 and 400 series engines
- Changing the Fuel Filter Element - 100 and 400 series engines
- Cooling System
- Cleaning the Coolant Radiator
- Coolant Mixtures
- Checking the Coolant Level - XUD engine
- Changing the Coolant - XUD engine
- Checking the Coolant Level - 100 and 400 series engines
- Changing the Coolant - 100 and 400 series engines
- Checking Alternator Belt Tension
- Adjusting the Alternator Belt
- Fitting a New Alternator Belt
- Quick Release Couplings
- General Purpose and Light Duty Shovels
- 6-in-1 Shovels
- Pallet Forks
- Manure/Silage Fork With Top Grab
- Attachment Frame
- Section A
Body and Framework5 topics
- Removal and Replacement
- Slew Cylinder
- Kingpost
- Slew Cylinder
- Kingpost
Electrics19 topics
- Technical Data
- Light Bulbs
- from machine no. 752371
- Sensing Switches
- How to Use a Multimeter
- Measuring DC Voltage
- Measuring Resistance
- Measuring Continuity
- Testing a Diode or Diode Wire
- Safety
- Maintenance
- Testing - Specific Gravity
- Battery Testing
- Service Precautions
- Charging Test
- XUD engines
- and 400 series engines
- Starting Circuit Test
- from machine no. 752676
Controls5 topics
- Description
- Removal and Replacement
- Adjustment
- Removal and Replacement
- Adjusting the Idle and Non-Stalling Settings
Hydraulics71 topics
- Technical Data up to machine no. 752462
- Technical Data from machine no. 752463
- Connecting/Disconnecting Hydraulic Hoses
- Hydraulic Fluid Quality
- Effects of Contamination
- Contaminant Standards
- Filters
- Cleaning Operation
- General Description up to machine no. 752462
- General Description from machine no. 752463
- Auxiliary Gear Pump
- Neutral Circuit
- Lift Ram Operation
- Crowd Ram Operation
- Relief Valve Operation
- Neutral Circuit
- Operation
- Bi-Restrictor Operation
- Slew Operation
- Slew A.R.V. and Anti-Cavitation Operation
- A.R.V. Operation
- Pilot-Operated A.R.V. Pressure Relief Operation
- Pressure Reducing Solenoid Valve
- Drive Motor Operation
- Brake Operation
- Neutral
- Forward
- Transmission Problem Solving
- Pump/Engine Coupling
- Start-Up Procedure
- Trunnion Covers
- Shaft Seal
- Check Valves
- Separating Front and Rear Pumps
- Dismantling and Assembly
- Charge Pressure Relief Valve
- Dismantling and Assembly
- Fault Finding
- Shaft Seal
- Charge Check and High Pressure Relief Valves
- Charge/Anti-stall Valve
- Charge Pressure Adjustment
- Pump Neutral Adjustment
- Dismantling and Assembly (standard)
- Dismantling and Assembly (high-flow)
- Drive Sprocket
- Motors
- Motors up to machine number 751011
- Motors from machine number 751012 to 807172
- Motors from machine number 807173
- Loader/Excavator Circuit Problem Solving
- Removal and Replacement
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly
- M.R.V. - In Position
- A.R.V. - Using Hand Pump
- Check Valve
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly
- Adjusting the Pressure Reducing Valve Cartridge
- Brake Valve (from machine no. 752463)
- Dismantling and Assembly up to machine no. 807146
- Dismantling and Assembly from machine no. 807147
- Dismantling and Assembly
- up to machine number 751011
- from machine number 752463
- up to machine number 751011
- from machine number 752463
- Optional Hand Tool Circuit
Transmission5 topics
- Removal and Replacement
- Removal and Replacement up to machine no. 751599
- Dismantling and Assembly up to machine no. 751599
- Removal and Replacement from machine no. 751600
- Dismantling and Assembly from machine no. 751600
Engine3 topics
- Technical Data - XUD Engine
- Technical Data - 100 Series Engine up to machine no. 807552
- Technical Data - 400 Series Engine from machine no. 807553
Inside this manual
Real pages from this service manual (232 pages). Open the sample pages (PDF, 462 KB)
- Specifications, page 105: Issue 4*
- Repair procedure, page 156: Auxiliary Pump (Standard machines)
- Diagram, page 213: Schematic Hydraulic Circuit
- Color page, page 124: See page E/8 - 7 for detailed description of the
- Color page, page 114: Hydraulics
- Foldout diagram, page 91: Section C
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 232 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).