JCB 2DX Backhoe Loader Service Manual
388 pages · Publication 9813-0600-1
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- Models
- 2DX
- Serial coverage
- SN 1774525 onwards
- Manual type
- Service Manual
- Pages
- 388
- Publication
- 9813-0600-1
- Condition
- Brand new
What's inside
From the manual's own table of contents: 1 sections, 236 entries. See sample pages (PDF, 413 KB)
General178 topics
- About This Manual
- Machine Model and Serial Number
- Using this Manual
- Left Side, Right Side
- Cab/Canopy
- Cross References
- Machine Description
- The JCB Backhoe Loader
- Intended Use
- Component List
- Identifying Your Machine
- Machine Identification Plate
- Component Identification Plates
- Zinc Plated Fasteners and Dacromet Fasteners
- Introduction
- Bolts and Screws
- Hydraulic Connections
- O' Ring Face Seal System
- Torque Stop' Hose System
- `Quick-Connect' Pilot Hoses
- Disconnecting
- Connecting
- Numerical List
- Sealing and Retaining Compounds
- Colour Coding
- Hydraulic Schematic Colour Codes
- Important Information
- The Operator Manual
- Safety Warnings
- Safety Check List
- Safety - Yours and Others
- General Safety
- Operating Safety
- Maintenance Safety
- Service Requirements
- Owner/Operator Support
- Service/Maintenance Agreements
- Initial Service and Inspection
- Fit for Purpose Tests for Lifting Equipment
- Obtaining Replacement Parts
- Health and Safety
- Lubricants
- Battery
- Service Schedules
- How to Use the Service Schedules
- Calendar Equivalents
- Pre-start Cold Checks, Service Points and Fluid Levels
- Functional Test and Final Inspection
- Fluids, Lubricants and Capacities
- Coolant Mixtures
- Fuels
- Tools
- Toolbox
- Carrying Tools onto the Machine
- Prepare the Machine for Maintenance
- How to Make the Machine Safe (Loader Arm Lowered)
- How to Make the Machine Safe (Loader Arm Lifted)
- Cleaning the Machine
- Preparing the Machine for Cleaning
- Checking for Damage
- Check the Machine Body and Structure
- Check the Tyres
- Check the Seat and Seat Belt
- Check the Hydraulic Hoses and Fittings
- Greasing
- Preparing the Machine for Greasing
- Loader Arms
- Kingpost
- Backhoe
- Rear Driveshaft
- Oiling
- Control Levers
- Access Panels
- Engine Cover
- Front Grille
- Brakes
- Park Brake
- Foot Brake
- Electrical System
- Jump Starting The Engine
- Fuses
- Engine
- Oil and Filter
- Cooling System
- Fan Belt
- Air Filter
- Fuel System
- Fuel Supply
- Water Separator
- Draining the Water Separator and Engine Fuel Filter
- Mud Filter
- Bleeding the System
- Hydraulic System
- Releasing the Hydraulic Pressure
- Hydraulic Tank Filler Cap
- Oil and Filters
- Transmission
- Gearbox
- Axles
- Tyres and Wheels
- Tyre Inflation
- Tool Detail Reference
- Rivet Nuts
- Fitting Procedure
- Slide Hammer Kit
- Removal and Replacement
- Direct Glazing
- Cab Mountings
- Fuel Level Sender
- Fluid Level Sight Glass
- Sideshift
- Wear Pads
- Wear Pad - Adjustment
- Boom
- Dipper
- Opening and Closing
- Welding
- Electrical Circuit
- Using a Multimeter
- Measuring DC Voltage
- Measuring Resistance
- Measuring Continuity
- Measuring Frequency
- Testing a Diode or a Diode Wire
- Maintenance
- Testing
- Specific Gravity Testing
- Alternator
- General Description
- Service Precautions
- Charging Circuit Test
- Alternator Charging Test
- Starter Motor
- Starting Circuit Test
- Wire and Harness Number Identification
- Wire Numbers and Functions
- Wiring Harness Repair
- Repair Procedure
- Steering column
- Dismantling and Assembly
- Dismantle and Assemble
- Loader Valve Controls
- Excavator Valve Controls
- Loader Control Knob
- Anti-Spill Mechanism
- Fitting
- Set-Up and Adjustments
- Component Location and Neutral Circuit Descriptions
- Introduction to Hydraulic Schematic Symbols
- General (Basic and Functional Symbols)
- Control Valves
- Example of Schematic Circuit
- Gear pump - Operation
- Single Pump - Operation
- Fault Finding Tables
- 2DX - BSII
- Hydraulic Contamination
- Hydraulic Fluid Quality
- Effects of Contamination
- Cleaning Operation
- Contaminant Standards
- Filters
- Hydraulics
- Ram Creep Tests - All Services
- Dismantle, Inspection and Assemble (BS II)
- Dismantle, Inspection and Assemble (BS III)
- Double Pump-P315
- Disassembly
- Assembly
- Precautions During Use
- Installation
- Caution During Use
- Maintenance, Inspection Points
- Typical Ram
- Slew Ram
- JCB Ram Sealing Procedure
- Hydraulic Cylinder
- Do and Don’t
Section E - Hydraulics57 topics
- Arm Cylinder
- Bucket Lift Cylinder - LDR
- Bucket Tilt Cylinder - LDR
- Boom Cylinder
- Bucket Cylinder-B/H
- Stabiliser Cylinder
- Slew Cylinder
- Cylinder Storage Instructions
- Principal of Operation
- Parking Brake
- Hydraulic Parking Brake
- Torque Converter
- Component Identification
- Technical Data
- Unit Identification
- Service Tools
- Main Component Identification
- Component Key
- Sectional Drawings
- Gearbox Dismantle
- Gearbox Inspection
- Gearbox Assemble
- Forward and Reverser Clutch Dismantle
- Forward and Reverser Clutch Inspection
- Forward and Reverser Clutch Assemble
- PTFE Piston Ring Seals - Fitting Procedure
- Solenoid Control Valve
- Dismantle
- Assemble
- Sectional Drawing
- Dismantle (Maxtrac)
- Assemble (Maxtrac)
- Pinion Depth Setting
- Crownwheel and Pinion Meshing
- Limited Slip Differential Unit
- Rear Axle
- When Dismantling
- When Assembling
- Assembling and Dismantling
- Assembling
- Dismantling
- Fault Finding
- Synchro Shuttle Gearbox
- Basic System Operation
- Compensating Master Cylinder
- Service Procedure
- Bleeding
- Brake Piston Seal Leakage Test
- Service Brakes
- Main Components
- Fault Finding Without compensatory
- Basic Operation
- Wheel Steer Machines
- Fault Finding Contents
- Circuit Description
- Neutral
- Operation 1 - Neutral
Inside this manual
Real pages from this service manual (388 pages). Open the sample pages (PDF, 412 KB)
- Repair procedure, page 138: Kingpost & Carriage
- Diagram, page 158: Section D - Electrics
- Specifications, page 203: Section E - Hydraulics
- Color page, page 334: Section F - Transmission
- Color page, page 275: Section F - Transmission
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 388 pages
Quantity one is the manual described above.
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Ships in 1 business day.
60-day returns
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).