JCB 406, 409 Wheeled Loading Shovel Service Manual
590 pages · Publication 9803-4310-05
Added to your cart. View cart
What's inside
From the manual's own table of contents: 78 topics. See sample pages (PDF, 376 KB)
- Service Requirements
- Introduction
- Owner/Operator Support
- Service/Maintenance Agreements
- Initial Service and Inspection
- Fit for Purpose Tests for Lifting Equipment
- Obtaining Replacement Parts
- Health and Safety
- Lubricants
- Battery
- Service Schedules
- How to Use the Service Schedules
- Calendar Equivalents
- Pre-Start Cold Checks, Service Points and Fluid Levels
- Functional Test and Final Inspection
- Fluids, Lubricants and Capacities
- Specifications
- Fuels
- Tools
- Tool Locations
- Carrying Tools onto the Machine
- Prepare the Machine for Maintenance
- How to Make the Machine Safe (Loader Arm Lowered)
- How to Make the Machine Safe (Loader Arm Raised)
Show all 78 topics
- Safety Mechanism
- Cleaning the Machine
- Preparing the Machine for Cleaning
- Cleaning the Engine Cooling System
- Checking for Damage
- Check the Machine Body and Structure
- Check the Seat and Seat Belt
- Check the Hydraulic Hoses and Fittings
- Check the Electrical Circuits
- Check the Tyres
- Checking the ROPS/FOPS Structure
- Greasing
- Preparing the Machine for Greasing
- Loader Arms and Shovel
- Articulation Pivot Points
- Driveshaft Pivot Points
- Steering Pivot Points
- Quickhitch Locking-Pins
- Cab Door Hinges
- Automatic Greasing System (if fitted)
- Access Panels
- Engine Cover
- Heating and Ventilation
- Cleaning the Cab Heater Filter (machines without air conditioning)
- Cleaning the Cab Heater Filter (machines with air conditioning)
- Cleaning the Cab Re-circulation Filter
- Brakes
- Park Brake
- Service Brake
- Electrical System
- Jump Starting the Engine
- Fuses and Relays
- Engine
- Oil and Filter
- Drive Belt
- Air Filter
- Fuel System
- Fuel Filter
- Sedimenter Bowl
- Cleaning the Fuel Strainer
- Priming the Fuel System
- Hydraulic System
- Release the Hydraulic Pressure
- Oil and Filters
- Transmission
- Transmission Drop-box (if fitted)
- Axles
- Tyres and Wheels
- Tyre Inflation
- Checking the Wheel Nut Torques
- Windscreen Washers
- Filling the Reservoir
- Fire Extinguisher (if fitted)
- Checking the Fire Extinguisher
Inside this manual
Real pages from this service manual (590 pages). Open the sample pages (PDF, 375 KB)
- Diagram, page 233: Section C - Electrics
- Specifications, page 287: Section E - Hydraulics
- Troubleshooting, page 404: Section E - Hydraulics
- Color page, page 267: Section C - Electrics
- Color page, page 433: Section F - Transmission
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 590 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).