JCB 407B ZX, 408B ZX, 409B Z, 410B ZX, 411BZX Wheel Loader Service Manual
441 pages · Publication 9803-4210-08
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- Models
- 407B ZX, 408B ZX, 409B Z, 410B ZX, 411BZX
- Manual type
- Service Manual
- Pages
- 441
- Publication
- 9803-4210-08
- Condition
- Brand new
What's inside
From the manual's own table of contents: 139 topics. See sample pages (PDF, 359 KB)
- About this Publication
- Identification Plates
- Identification Plate
- Explanation of Vehicle Identification Number (VIN)
- Unit Identification
- Typical Engine Identification Number
- Zinc Plated Fasteners (golden finish)
- UNF Grade `S' Bolts
- Metric Grade 8.8 Bolts
- Rivet Nut Bolts/Screws
- Numerical List Section B - Body and Framework
- Tool Detail Reference Section B - Body and Framework
- Numerical List Section C - Electrics
- Tool Detail Reference Section C - Electrics
- Numerical List Section E - Hydraulics
- Tool Detail Reference Section E- Hydraulics
- Numerical List Section F - Transmission
- Tool Detail Reference Section F - Transmission
- Numerical List Section K - Engine
- Tool Detail Reference Section K - Engine
- Sealing and Retaining Compounds
- Safety Notices
- Safety - Yours and Others
- General Safety
Show all 139 topics
- Operating Safety
- Maintenance Safety
- Safety Decals
- Lubricants and Capacities
- Lubricants and Capacities - North America
- Lubricants and Capacities - (410B ZX, 411B ZX)
- Lubricants and Capacities - (407 - 409B ZX)
- Lubricants and Capacities - North America (407 - 409B ZX)
- Lubricants and Capacities - North America (410B ZX, 411B ZX)
- Health and Safety
- Lubricants
- Battery
- First Aid - Electrolyte
- Service Schedules
- Greasing
- Loader Arm Pivot Points
- Articulation Joint
- Propshaft and Steering Ram
- Articulation Joint and Steering Rams (410B ZX, 411B ZX)
- Propshafts (410B ZX, 411B ZX)
- Articulation Lock
- Installing the Articulation Lock
- Removing the Articulation Lock
- Loader Arm Safety Strut
- Installing the Safety Strut
- Removing the Safety Strut
- Hydraulic System
- Checking the Fluid Level
- Checking the Hydraulic Oil Filter Pressure
- Checking the Fluid Level (410B ZX, 411B ZX)
- Refilling the Hydraulic System
- Transfer Gearbox
- Checking the Oil Level
- Changing the Oil and Filter
- Front and Rear Axles
- Checking the Differential Oil Level
- Draining and Refilling the Differential Oil
- Checking the Hub Oil Level
- Draining and Refilling the Hub Oil
- Checking the Oil Level (410B ZX, 411B ZX)
- Changing the Oil (410B ZX, 411B ZX)
- Engine Oil and Filter
- Fuel System
- Types of Fuel
- Draining the Fuel Filter
- Changing the Fuel Filter Element
- Draining the Sedimenter Bowl
- Cleaning the Sedimenter Bowl
- Bleeding the Fuel System
- Cooling System
- Checking the Coolant Level
- Coolant Mixtures
- Changing the Coolant
- Alternator Drive Belt
- Adjusting the Drive Belt
- Cab Heater Filter
- Cleaning the Cab Heater Filter
- Testing the Parking Brake
- Ratchet Type
- Over-Centre Type
- Engine Air Filter
- Wheels and Tyres
- Tyre Pressures
- Inflating the Tyres
- Checking the Wheelnut Torques
- Glazing
- ROP/FOPS Structure
- Removal and Replacement
- Rivet Nuts
- Dismantling and Assembly
- Pivot Seal Fitting
- General Electrical Data
- Fuses
- Using a Multimeter
- Alternator
- Starter Motor
- Dismantling, Servicing and Renewal and Assembly
- Machines To Serial No. 755182
- Machines From Serial No. 755183
- Wire and Harness Number Identification
- Mainframe Harness - 410B ZX, 411B ZX from Serial No. 757600
- hitch
- Main Relief Valves (410B ZX, 411B ZX)
- Auxiliary Relief Valves - Using Hand Pump
- Main Hydraulic Pump and Fan Pump (410B ZX, 411B ZX)
- Removal and Replacement (410B ZX, 411B ZX)
- Removal and Replacement (407B ZX, 408B ZX, 409B ZX)
- Removal and Replacement (407B XZ, 408B ZX, 409B ZX)
- Typical Ram
- Hydrostatic Pump
- Hydrostatic Motor
- Technical Data
- Description
- Circuit Descriptions
- Wiring Harness
- Electrical Schematic
- Fault Finding
- Charging/Discharging the Accumulator
- Accumulator
- Accumulators
- Preparation
- Front Axle
- Drive Head - Front Axle
- Drive Head - Rear Axle
- Crown Wheel and Pinion
- Drive Head/Transfer Gearbox Oil Seal
- Drive Head (Maxtrac)
- Renewing the Pinion Oil Seal - Front Axle
- Axle Hub and Driveshaft (407B ZX, 408B ZX, 409B ZX)
- Axle Hub and Driveshaft (410B ZX)
- Front and Rear Axles - 411B ZX
- Transmission
- Removal and Replacement (411B ZX)
- Hydraulic Steering Unit (407B ZX, 408B ZX, 409B ZX)
- Hydraulic Steering Unit (410B ZX, 411B ZX)
Inside this manual
Real pages from this service manual (441 pages). Open the sample pages (PDF, 358 KB)
- Specifications, page 56: Section 3 - Maintenance
- Diagram, page 230: Circuit Diagrams
- Repair procedure, page 380: Section 1 - 1
- Color page, page 18: Section 1 - General Information
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 441 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).