JCB 422ZX Loader Service Manual
1,518 pages · Publication 9813-8400
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- Models
- 422ZX
- Serial coverage
- from SN 2089772 to 2090665, from SN 2320169 to 2320669
- Manual type
- Service Manual
- Pages
- 1,518
- Publication
- 9813-8400
- Condition
- Brand new
What's inside
From the manual's own table of contents: 16 sections, 82 entries. See sample pages (PDF, 363 KB)
01 - Machine14 topics
- Acronyms Glossary
- 01-03-03 Safety - Yours and Others
- 01-03-06 Safety Warnings
- 01-03-09 General Safety
- 01-03-12 Maintenance Safety
- 01-03-18 Operating Safety
- 01-03-21 Worksite Safety
- 01-03-24 Risk Assessment
- 01-03-27 Maintenance Positions
- 01-06-03 Model and Serial Number
- 01-06-06 Using the Manual
- 01-06-09 Left-Hand Side, Right-Hand Side
- 01-09-12 Main Component Locations
- 01-09-15 Service Point Locations
03 - Attachments, Couplings and Load Handling1 topic
- 03-09-06 Hydraulic Quickhitch
06 - Body and Framework4 topics
- 06-06-03 Battery Compartment
- 06-06-06 Engine Compartment
- 06-06-30 Undershield
- 06-27-15 Articulated Joint
09 - Operator Station3 topics
- 09-00-06 Operator Protective Structure
- 09-27-27 Auxiliary Circuit
- 09-27-54 Service Brake Pedal
12 - Heating, Ventilating and3 topics
- 12-03-06 Pressure Switch
- 12-03-09 Expansion Valve
- 12-18-09 Recirculation
12 - Heating, Ventilating and Air-Conditioning (HVAC)10 topics
- 15-51-03 Crankshaft Gear
- 15-51-09 Fuel Injection Pump Gear
- 15-51-15 Heavy Duty PTO Gear
- 15-84-03 Crankshaft Position
- 15-84-06 Camshaft Position
- 15-84-17 Temperature and Manifold Air Pressure (TMAP)
- 15-84-27 Fuel Rail Pressure
- 15-84-33 Coolant Temperature
- 15-84-42 Engine Oil Temperature
- 15-84-43 Engine Oil Level
18 - Fuel and Exhaust System6 topics
- 18-12-04 Water in Fuel Sensor
- 18-18-27 High Pressure Rail Valve
- 18-24-03 Inlet Manifold
- 18-24-04 Outlet Manifold
- 18-96-03 High Pressure Pipe
- 18-96-06 Low Pressure Pipe
24 - Brake System1 topic
- 24-03-06 Priority Charge Valve
27 - Driveline1 topic
- 27-06-36 Inductive Transmitter
30 - Hydraulic System10 topics
- 30-00-03 Smooth Ride System (SRS)
- 30-00-49 Schematic Symbols
- 30-00-50 Schematic Circuit
- 30-03-12 Suction Strainer
- 30-15-09 Lift Arm Quickhitch
- 30-18-06 Smooth Ride System (SRS)
- 30-51-03 Main Relief Valve (MRV)
- 30-51-06 Auxiliary Relief Valve (ARV)
- 30-53-06 Auxiliary Relief Valve (ARV)
- 30-97-03 Quick Release Coupling
33 - Electrical System9 topics
- 33-00-50 Schematic Circuit
- 33-03-03 Isolator Switch
- 33-12-12 Operator Station
- 33-24-03 Instrument Panel
- 33-27-12 Heating, Ventilating and Air-Conditioning (HVAC)
- 33-42-15 Front Work Light
- 33-42-33 Number Plate Light
- 33-54-12 Front Window Wiper
- 33-54-15 Rear Window Wiper
75 - Consumable Products1 topic
- 75-03-21 Refrigerant
78 - After Sales3 topics
- 78-24-03 Maintenance Intervals
- 78-24-06 Pre-start Cold Checks, Service Points and Fluid Levels
- 78-24-09 Functional Tests and Final Inspection
Inside this manual
Real pages from this service manual (1,518 pages). Open the sample pages (PDF, 362 KB)
- Troubleshooting, page 822: 27 - Driveline
- Diagram, page 1,006: 30 - Hydraulic System
- Specifications, page 1,420: 75 - Consumable Products
- Color page, page 1,366: 33 - Electrical System
- Color page, page 726: 21 - Cooling System
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,518 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).