JCB 455ZX Loader Service Manual
1,506 pages · Publication 9813-4800
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- Models
- 455ZX
- Serial coverage
- from SN 2414602 & 2415103
- Manual type
- Service Manual
- Pages
- 1,506
- Publication
- 9813-4800
- Condition
- Brand new
What's inside
From the manual's own table of contents: 16 sections, 81 entries. See sample pages (PDF, 341 KB)
01 - Machine13 topics
- Acronyms Glossary
- 01-03-03 Safety - Yours and Others
- 01-03-06 Safety Warnings
- 01-03-09 General Safety
- 01-03-12 Maintenance Safety
- 01-03-18 Operating Safety
- 01-03-21 Worksite Safety
- 01-03-24 Risk Assessment
- 01-03-27 Maintenance Positions
- 01-06-03 Model and Serial Number
- 01-06-06 Using the Manual
- 01-09-12 Main Component Locations
- 01-09-15 Service Point Locations
03 - Attachments, Couplings and Load Handling1 topic
- 03-09-06 Hydraulic Quickhitch
06 - Body and Framework4 topics
- 06-06-06 Engine Compartment
- 06-06-30 Undershield
- 06-27-15 Articulated Joint
- 06-63-15 Operator Protective Structure
09 - Operator Station2 topics
- 09-00-06 Operator Protective Structure
- 09-27-54 Service Brake Pedal
12 - Heating, Ventilating and3 topics
- 12-03-06 Pressure Switch
- 12-03-09 Expansion Valve
- 12-18-09 Recirculation
12 - Heating, Ventilating and Air-Conditioning (HVAC)5 topics
- 15-84-03 Crankshaft Position
- 15-84-06 Camshaft Position
- 15-84-17 Temperature and Manifold Air Pressure (TMAP)
- 15-84-33 Coolant Temperature
- 15-84-43 Engine Oil Level
18 - Fuel and Exhaust System6 topics
- 18-09-15 Lubricity Filter
- 18-12-04 Water in Fuel Sensor
- 18-24-03 Inlet Manifold
- 18-24-04 Outlet Manifold
- 18-96-03 High Pressure Pipe
- 18-96-06 Low Pressure Pipe
21 - Cooling System1 topic
- 21-05-05 Pressure Relief Valve
27 - Driveline3 topics
- 27-06-36 Inductive Transmitter
- 27-06-40 Suction Strainer
- 27-22-30 Roller Bearing
30 - Hydraulic System10 topics
- 30-00-03 Smooth Ride System (SRS)
- 30-00-49 Schematic Symbols
- 30-00-50 Schematic Circuit
- 30-03-12 Suction Strainer
- 30-15-09 Lift Arm Quickhitch
- 30-18-06 Smooth Ride System (SRS)
- 30-51-06 Auxiliary Relief Valve (ARV)
- 30-60-16 Smooth Ride System (SRS)
- 30-60-17 Smooth Ride System (SRS) Isolation
- 30-97-03 Quick Release Coupling
33 - Electrical System12 topics
- 33-00-50 Schematic Circuit
- 33-03-03 Isolator Switch
- 33-12-12 Operator Station
- 33-12-40 Number Plate Light
- 33-12-45 Power Distribution
- 33-12-57 Heating, Ventilating and Air-Conditioning (HVAC)
- 33-12-84 Instrument Panel
- 33-12-96 Exhaust Temperature Sensor
- 33-24-03 Instrument Panel
- 33-27-12 Heating, Ventilating and Air-Conditioning (HVAC)
- 33-42-33 Number Plate Light
- 33-54-15 Rear Window Wiper
75 - Consumable Products2 topics
- 75-03-21 Refrigerant
- 75-09-12 Diesel Exhaust Fluid (DEF)
78 - After Sales3 topics
- 78-24-03 Maintenance Intervals
- 78-24-06 Pre-start Cold Checks, Service Points and Fluid Levels
- 78-24-09 Functional Tests and Final Inspection
Inside this manual
Real pages from this service manual (1,506 pages). Open the sample pages (PDF, 340 KB)
- Troubleshooting, page 270: 15 - Engine
- Specifications, page 569: 18 - Fuel and Exhaust System
- Diagram, page 1,236: 33 - Electrical System
- Color page, page 1,352: 33 - Electrical System
- Color page, page 120: 06 - Body and Framework
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,506 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).