JCB 4DX Backhoe Loader Service Manual

Name: JCB 4DX Backhoe Loader Service Manual
Brand: MidWestTech
SKU: 550-42914
Price: 69.65 USD
Availability: InStock

411 pages · Publication 550-42914

$69.65

Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.

Models: 4DX
Manual type: Service Manual
Pages: 411
Publication: 550-42914
Condition: Brand new

JCB 4DX Backhoe Loader Service Manual, publication 550-42914

What's inside

From the manual's own table of contents: 11 sections, 224 entries. See sample pages (PDF, 296 KB)

Search the contents

General Information7 topics

Machine Identification Plate
Engine Identification Number
Serial Plates
Torque Settings
Body & Framework
Hydraulics
Transmission

Care & Safety4 topics

Safety Notices
General Safety
Operating Safety
Maintenance Safety

Routine Maintenance47 topics

Checking for Damage
Cleaning the Machine
Tyre Inflation
Checking the Wheel Nut Torques
Lubricants - Health and Safety
Fitting and Removing
Opening and Closing the Bonnet
Service Schedules
Service Capacities
Coolants
Engine Preservation
General
Loader Arms
Backhoe & King Post
Front Axle (2 Wheel Drive Machines)
Front Axle (4 Wheel Drive Machines)
Driveshafts
6 - in - 1 Clamshovel
Loader Quickhitch
Backhoe Quickhitch
Extending Dipper
Park Brake Cable
Control Levers
Cleaning the Pre-cleaner
Changing the Elements
Checking & Change
Fan Belt – Check Tension
Filling the Tank
Draining the Moisture Separator
Changing the Filter Element
Bleed the System
Checking the Oil Level
Hydraulic Tank Cap
Changing the Suction Strainer
Cleaning the Tubes/Fins
Changing the Oil and Filter
Checking the Differential Oil Level
Changing the Differential Oil
Checking the Hub Oil Levels
Changing the Hub Oil
Changing the Oil
Parking Brake Adjustment
Checking the Foot Brake Fluid Level
First Aid - Electrolyte
Cleaning the Battery
Checking the Electrolyte Level
Jump Starting – Safety and Procedure

Attachment20 topics

Technical Data
Major Components
Identification
Lubricants
Service Schedule
Greasing
Start UP
Raising the Piston
Piston Stroke
Hydraulic Pressure Testing
Lower Tool Bushing
Side Plates
Swivel Couplings
Accumulators
Pressure Adjusting Valve
Tie Rods
Valve Body
Cylinder
Front Head
Accumulators Charging

Body & Framework13 topics

Welding
Slide Hammer Kit Procedure
Rivet Nut Tool Procedure
Removing Broken Glass and Old Sealant
Preparing and Installing New Glass
Cab ROPS/FOPS Structure - Checks
- Removal and Replacement
Extending Dipper - Wear Pad Adjustment
Loader Arms - Removal and Replacement
Boom - Removal and Replacement
Dipper - Removal and Replacement
Kingpost - Removal and Replacement
Clearances

Electricals21 topics

Fuses & Relays
Circuit Schematics
Maxi Fuse harness
Panel Harness 2WD
Panel Harness 4WD
Cab Harness 2 WD
Cab Harness 4 WD
Chassis Harness 2WD
Chassis Harness 4WD
Using a Multimeter
- Measuring DC Voltage
- Measuring Resistance
- Measuring Continuity
- Testing a Diode
Maintenance
Safety
Activating new battery
Specific Gravity Testing
Testing
Charging Test
Starting Circuit Test

Controls5 topics

Steering Column
Loader Valve Controls
Excavator Valve Controls
Auxiliary Foot Pedal Control
Control Knob

Hydraulics49 topics

Hydraulic Pumps
Relief Valve Pressures
Smooth Ride System
Component Location and Neutral Circuit Descriptions
Introduction to Hydraulic Schematic Symbols
Single Pump Operation
Double Pump Operation
- Neutral Circuit
- Load Hold Check Valves Operation
- Arms Lower
- Float
- Main Relief Valve (MRV) Operation
- Auxiliary Relief Valve (ARV) Operation
- Neutral Circuit
- Load Hold Check Valves Operation
- One Way Restrictor Operation
- Slew Operation
- Slew Ram End Damping
- Slew ARV and Anti Cavitation Operation
- Auxiliary Relief Valve Operation
- Dipper Make-up Check Valve
- Hydra clamp Valve Operation
Hydraulic System
Hydraulic Contamination
Pumps Flow and Pressure Testing
Pressure Testing - Main Relief Valve (MRV)
Loader Valve HUSCO - Pressure Testing
Auxiliary Relief Valves (ARV's)
ARV pressure test on machine
ARV pressure using Hand Pump
Ram Creep Tests - All Services
Valve Block Spool Seals - Seal Fitting
Charging/Discharging the Accumulator
Removal and Replacement
Dismantling and Assembly
Main Relief Valve (MRV)
Auxiliary Relief Valves (ARV’s)
Unloader Valve
Standard Spool
Float Spool
Hydra Clamp valve
Loader Lift Ram
Loader Shovel Ram
Boom Ram
Dipper Ram
Bucket Crowd Ram
Slew Ram
Stabiliser Ram
Ram Sealing Procedure

Transmission27 topics

Front Axles
Rear Axles
Synchro Shuttle Gearbox
Stall Data
Wheels and Tyres
Axles
Component Identification
Principle of Operation
Hydraulic and Electrical Operation
Synchromesh (Blocking Pin Type)
Forward/Reverse Clutch Operation
2/4 Wheel Drive Clutch Operation
2/4 Wheel Drive Clutch
Renewing the Pinion Oil Seal
Stall Test
Pressure and Flow Tests
Tow Procedure
Removal & Replacement
Pinion Depth Setting
Crown & Pinion Meshing
Dismantling
Assembly
Crownwheel and Pinion Meshing
Collapsible Spacer Assembly
2/4 Wheel Drive Clutch (4WD Pressure On)
2/4 Wheel Drive Clutch Pressure Testing
Piston Ring Seals - Fitting Procedure

Brakes9 topics

System type
Master Cylinder - Description
Fault Finding
Brake Light Switch - Adjustment
Brake Piston Seal Leakage Test
Adjustment
Bleeding
Caliper Dismantling and Assembly
Brake Disc - Removal and

Steering11 topics

Steer System Schematics
Hydraulic Operation
Neutral
Right Turn
Left Turn
Left Turn – Unassisted
Shock Valve
Turning
Pressure Testing
Link Arms - Removal and Replacement
Rams - Dismantling and Assembly

Inside this manual

Real pages from this service manual (411 pages). Open the sample pages (PDF, 296 KB)

Sample pages from the JCB 4DX Backhoe Loader Service Manual: Diagram, Specifications, Repair procedure, Color page, Color page

Diagram, page 121: Section C
Specifications, page 157: Technical Data
Repair procedure, page 289: Front Axle
Color page, page 65: Issue 1
Color page, page 272: Issue 1

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 411 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).