JCB Fastrac 2115, 2125, 2135, 2140, 2150 Tractor Service Manual

Name: JCB Fastrac 2115, 2125, 2135, 2140, 2150 Tractor Service Manual
Brand: MidWestTech
SKU: 9803-8020
Price: 109.61 USD
Availability: InStock

1,027 pages · Publication 9803-8020

$109.61

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Models: Fastrac 2115, 2125, 2135, 2140, 2150
Serial coverage: from SN 0738000, from SN 0640000
Manual type: Service Manual
Pages: 1,027
Publication: 9803-8020
Condition: Brand new

JCB Fastrac 2115, 2125, 2135, 2140, 2150 Tractor Service Manual, publication 9803-8020

What's inside

From the manual's own table of contents: 10 sections, 465 entries. See sample pages (PDF, 584 KB)

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General Information19 topics

Machine Identification Plate
Typical Vehicle Identification Number (VIN)
Typical Engine Identification Number
Unit Identification
Introduction - Zinc Plated Fasteners and Dacromet Fasteners
Zinc Plated Fasteners
Sealing and Retaining Compounds
Service Tools Numerical List
Body and Framework
Electrics
Hydraulics
Transmission
Brakes
Steering
Suspension
Engine
General
Preparation for Towing
Transporting the Machine

Care & Safety4 topics

Safety Notices
General Safety
Operating Safety
Maintenance Safety

Routine Maintenance80 topics

Engine Oil - (All Machines)
Lubricants & Capacities (2000 Series Machines)
Lubricants & Capacities (3155)
Lubricants & Capacities (3185)
Lubricants - Health and Safety
Service Schedules (Dry Clutch Transmission †)
Service Schedules (Wet Clutch Transmission ††)
Cleaning the Machine and Checking for Damage
Checking Seat Belt Condition and Security
Opening/Closing the Bonnet (2000 Series Machines)
Opening/Closing the Bonnet (3000 Series Machines)
Propshafts and PTO Driveshafts
Steering Swivels (2000 Series Machines)
Front Axle Steering Swivels (3000 Series Machines)
Hydraulic Lift & 3 point Linkage (2000 Series Machines)
Rear PTO Driveshaft Bearings (2000 Series Machines)
Rear Suspension Cylinder Pivots (2000 Series Machines)
Hydraulic Lift & 3 point Linkage (3000 Series Machines)
Rear PTO Driveshaft Bearings (3000 Series Machines)
Rear Suspension Cylinder Pivots (3000 Series Machines)
Rear Anti-roll Bar Ball Joints (2000 Series Machines)
Steering Box Input Shaft Seal (3000 Series Machines)
Rear Anti-roll Bar Ball Joints (3000 Series Machines)
Automatic Trailer Coupling (if fitted)
Checking the ROPS Structure
Checking the Windscreen Washer Fluid Level
Cleaning the Filter (2000 Series Machines)
Cleaning the Filter (3000 Series Machines)
Adjusting the Compressor Belt (2140 and 3000 Series)
Battery Warning Symbols
First Aid - Electrolyte
Checking the Battery Electrolyte Level
Checking the Headlight Beam Alignment
Checking the Fluid Level
Changing the Filter Element
Changing the Hydraulic Fluid and Cleaning the Suction Strainer
Emptying the Hydraulic Coupling Drain Reservoir (if fitted)
Checking the Oil Level
- (Dry Clutch Transmission) †
Changing the Transmission Oil Filter
Checking the Front PTO Gearbox Oil Level (if fitted)
Checking the Differential Oil Level
Changing the Differential Oil
Checking the Hub Oil Levels
Changing the Hub Oil
Changing the Oil
Checking 4WS Right Side Trunnion Seals
Tyre Inflation
Checking and Adjusting Wheel Alignment
Track Width
Checking Wheel Nut Torques
Lock Stops
Fender Adjustment
Checking and Renewing Foot Brake Pads
Checking and Renewing the Parking Brake Pads
Checking the Foot Brake Fluid Level (2000 Series Machines)
Draining the Air System Tank (2000 Series Machines)
Checking the Foot Brake Fluid Level (3000 Series Machines)
Draining the Air System Tank (3000 Series Machines)
Exhaust Brake (if fitted) (3185 Machines only)
Changing the Oil and Filter
Draining/Cleaning the Fuel Sediment Bowl
Draining/Renewing Fuel Pre-Filter (when fitted)
Draining the Fuel Filters
Changing the Fuel Filter Elements
Bleeding the Fuel System (3185)
Cleaning the Fuel Tank Strainer (Early machines only)
Checking the Coolant Level
Coolant Mixtures
Draining & Refilling the Coolant (3155 Machines)
Draining & Refilling the Coolant (2140 and 3185 Machines)
Cleaning the Radiator (2000 Series Machines)
Cleaning the Radiator (3000 Series Machines)
Cleaning the Pre-Cleaner (optional)
Adjusting the Fan Belts (Machines Except 3185)
Adjusting the Fan Belt (2140)
Adjusting the Fan Belt (3185)
Changing the Air Filter Elements (Early 2000 Series)
Changing the Air Filter Elements (Later 2000 Series)
Changing the Air Filter Elements (3000 Series)

Body and Framework27 topics

Air Conditioning system
Direct Glazing
Prepare for Removal - All Machines
Removal - 2000 Series Machines
Removal - 3000 Series Machines
Replacement- All Machines
Installation Diagram
Introduction
System Operation
System Protection Devices
Operator Controls
Safety Procedures
Refrigerant Type
Leak Testing
Hoses and Pipes
Component Removal and Replacement
Electrical Circuit - Description
Electrical Circuit Testing - General
Pressure Switch Testing
Operation
Control
Testing
Removal and Replacement
Heater System (3000 Series Machines)
- Early Machines
- Later Machines
Compressor Clutch - Removal and Replacement

Electrics155 topics

General Data
Fuses
Relay Identification
Use of Multimeter
Measuring DC Voltage
Measuring Resistance
Measuring Continuity
How to Test a Diode or a Diode Wire
Introduction to Sectional Wiring Diagrams
Main Connectors (2140)
Connector Terminals (2140)
Splice Identification (2140)
Alphabetical Index (2140)
Component Key (2140)
Sectional Diagrams (2140)
Wire Numbers (2140)
Starting Circuit
Charging Circuit Test
Tachometer Feed Test
Wiring Harness Repair
Safety
Battery Testing
General Description
Service Precautions
Dismantling and Assembly
Dismantling
Service and Renewal
Assembly
Warnings (Visual only)
Warnings (Audible/Visual)
Instruments
Programming
Error Codes - Transmission
Error Codes - Anti-skid Braking System (ABS)
JCB Powershift
Wheel Slip Calibration
Powershift Clutch Overlap Time (†Dry Clutch Transmission)
(††Wet Clutch Transmission)
Psion Workabout
Calibration
Bulb Renewal
Diagnostic Error Codes - General
Electronic Service Tools Applications
JCB Service Master
Data Link Adaptor
ABS Diagnostics Tool
Wingst Program
Engine Diagnostic Tool
Supply Circuit
Earth Circuit
Fuse C9 - Air Drier; Neutral Start (Gearbox)
Fuse A2 - Brake Lights
Fuse A3 - Rear Wash/Wipe
Fuse A4 - Front Wash/Wipe; Horn
Fuse A4 (cont’d)
Fuse A5 - Engine Shut-Off Solenoid (E.S.O.S.) (2000 Series, 3155 Wet Clutch Transmission)
Fuse A5 - Engine Shut-Off Solenoid (E.S.O.S.) (3185 only) - E.S.O.S. Maxifuse
Fuse B9 - Electronic Draft Control (EDC) B, Battery Cab Side
Fuse B9 - Electronic Draft Control (EDC) D+ and B, Battery Chassis Side
Fuse A7 - Powershift ECU - 3-Speed Splitter (Dry Clutch Transmission)
Fuse A7 (cont’d) - Wet Clutch Control (Wet Clutch Transmission)
Fuse A7 (cont’d) - Powershift ECU - Selectronic
Fuse A8 - Front/Rear PTO; 2WD and Differential Lock Solenoids; Rear PTO Cut-Out
Rear PTO Cut-Out Option
Fuse A9 - Air Conditioning Circuit
Fuse B1 - Interior Lights; Radio/Cassette; Beacon Socket
Fuse C2 - Direction Indicators
Fuse B3 - Front Work Lights
Fuse B4 - Rear Work Lights
Fuse W (Maxifuse) - Main Lights
Fuse D2 - Dipped Beam
Fuse D3 - Rear Fog Lights
Fuse D4 - Side Lights (Left Side)
Fuse D5 - Side Lights (Right Side)
Auxiliary Lights Switching (2000 Series)
Fuse D6 - Auxiliary Lights Switching (3000 Series)
Fuse B6 - Radio Cassette
Fuse B7 - Auxiliary Jack-Plug Socket
Fuse B8 - Cigar Lighter
Fuse C1 - Reverse Lights (Wet Clutch Transmission)
Fuse C3 - Thermostart
Connector; Speedo Sensor; Fuse C5 (Dry Clutch Transmission)
Fuse C4 (Wet Clutch Transmission) (cont’d)
Fuse C4 (cont’d) - Canbus; Diagnostic Connector
Fuse C5 - Fuel Flow Sensor; Ground Speed Radar Sensor (Wet Clutch Transmission)
Fuse C8 - 13-pin Trailer Socket (Battery)
Fuses F1, F2, F3, F4 - Tractor ABS
Fuse E3 - Flow Divider
Fuse E4 - Four Wheel Steer (4WS) Circuit
Section C
Dealer Requirements
Installation of Psion and Fastrac Software
Using the Fastrac Software
Set-up Menu Options
Set-up from Vehicle Type
Set-up from VIN
Level ‘0’ Menu
Level ‘1’ Menu
Level ‘2’ Menu
Level ‘3’ Menu
Special Menu Option
Save Settings
Logging Main Menu Options
Download Data Log
Download Data Log Menu Options
Comm Menu
View Menu
Filter Menu
Special Menu
Erase Datalog Memory Option
Load File Option
Wet Clutch ††
Special Main Menu Options
EMS Information
Preferences
About
Exit
Error Codes
Factory Default Settings
Equipment Required
Installation of the Software
Connecting the PC to the Fastrac
Starting the Program
Main Screen Menu
File
Delete Files
Exit Files
Edit
Copy
Setup
Setup from Vehicle Type
Setting from VIN
Programme Specific Items
Level 1
Level 2
Level 3
Load Settings
Reload Transmission EEPROM
Update EMS Software
Data Logging
Filter
Fault Description
Erase Datalog Memory
Load File
Window
Glossary of Data Log Terms
Diagnostics
Values
Inputs
Outputs
LED Inputs
Wet Clutch
Pedal
Misc
Help

Section D11 topics

Technical Data
Adjustment
Lever Linkages - Removal and Replacement
Flow Control Linkages
Setting Flow Control
System Description
Limp Home Mode
Renewing Microswitches
Setting Range Gearbox Turret Stops
Setting Cylinder Rod Neutral Lengths
Setting Microswitch Positions

Section E31 topics

Series Machines
Flow Regulator Valves
Neutral Circuit
Three Position Spool (D Type)
Four Position Spool
Main Relief Valve (MRV) Type 1†
Main Relief Valve (MRV) Type 2 ††
Spool and Detent - Dismantling and Assembly
Flow Control Valve - Dismantling and Assembly
Poppet Valve - Dismantling and Assembly
Main Relief Valve - Dismantling and Assembly
Solenoids - Dismantling and Assembly
Pressure Compensator - Dismantling and assembly
Internal Check Valve - Dismantling and Assembly
- Dismantling and Assembly
Removing the Non- return Valves
Replacing the Non- return Valves
Locking the Spool in Neutral
Repairing the Check Valves
Diverter Valve - Dismantling and Assembly
Solenoid Valves - Dismantling and Assembly
- Dismantling and Assembly
System Activation Procedure
Hydraulic Circuit Operation
Functional Test of Control Valve
Arms Cannot be Raised or Lowered
Fault Diagnosis
Control Valve - Removal and Replacement
Draft Pin - Removal and Replacement
Removal and Replacement/Setting
Section E

Section F60 topics

General Description - †Dry Clutch Transmission
General Description - ††Wet Clutch Transmission
Complete Transmission
Wet Master Clutch
Power Take Off Clutches
4/2 Wheel Drive
Differential Lock
Gearbox - †Dry Clutch Transmission
Gearbox - ††Wet Clutch Transmission
Powershift
Powershift Clutches
Transmission Brake (if applicable)
Wet Master Clutch (if applicable)
Control Valve - †Dry Clutch Transmission
Removal, Replacement
Dismantling, Assembly
Pressure Maintenance Valve
Lubrication Pressure
Control Valve - ††Wet Clutch Transmission
Differential Lock Control Valve
Powershift Solenoid Valve
Solenoid Valve
Wet Clutch Control Valve (if applicable)
Removal, Inspection and Replacement
Clutch Pedal Adjustment
Booster Operation
Bleeding
- Clutch Booster
- Clutch Slave Cylinder
Shim Calculation
Main Drive Clutch Check Valve (if fitted)
Potentiometer (Position Sensor)
†Dry Clutch Transmission
††Wet Clutch Transmission
Housing Removal and Replacement
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly
- Removing and Dismantling
Housing - ††Wet Clutch Transmission
- Dismantling and Assembly
- Removal and Replacement
Layshaft Bearing Preload
End Float Check
- Dismantling and Assembly
Removing and Replacing
Replacing Brake Caliper Wear Bushes
Fitting Procedure
Pressure Testing - 4-Wheel Drive Clutch
Syncromesh Assembly
- Checking for Damage or Distortion
Description
Pinion Depth
Solid Spacer Installation
Crown Wheel and Pinion Adjustment
- Removal and Replacement
Drive Head - Dismantling
Drive Head - Assembly
- Dismantling and Assembly
Rear PTO Output Shaft

Section G55 topics

Brake System - General
Brake System (Dry) (Non ABS)
Brake System (Wet)
Tractor ABS System (if fitted)
Fault Finding
- Caliper Configuration
- Removal and Replacement
- Brake System Bleeding
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly
- Removal and Replacement
- Testing (in-situ)
- Dismantling and Assembly
- Bench Testing
- Dismantling and Assembly
- Testing
- Removal and Replacement
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly
Actuator Cylinder
- Removal and Replacement
- Dismantling and Assembly
- Bench Testing
- Removal and Replacement
System Features
Steer Mode Selection
JCB Headland Management System (HMS)
Operation 1 - Neutral
Operation 2 - Left Turn
Operation 3 - Right Turn
Operation 4 - Left Turn, Unassisted
Operation 5 - Pressure Relief Valve
- All Machines (Fastrac 2000 Series)
Diagnosis
Diagnostic LED’s
Pressure Testing (Fastrac 2000 Series)
- Removal and Replacement
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly
- Dismantling/Removal
- Assembly/Replacement
- Removal and Replacement
- Setting the Relief Valves
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly
- Ball Joints, Removal and Replacement
- Power Track Rod, Dismantling and Assembly

Steering13 topics

Steering System Description (Fastrac 3000 Series)
Fault Finding (Fastrac 3000 Series)
Pressure Testing (Fatrac 3000 Series)
Limit Valve Setting
Fitting the Input Shaft Nut and Star Nut
Checking
Description and Hydraulic Circuit Diagram
Pressure Testing
Ride Height
Discharging Hydraulic Pressure
Ball Joint - Dismantling and Assembly
Fuel System
Fastrac 3155

Inside this manual

Real pages from this service manual (1,027 pages). Open the sample pages (PDF, 583 KB)

Sample pages from the JCB Fastrac 2115, 2125, 2135, 2140, 2150 Tractor Service Manual: Specifications, Troubleshooting, Diagram, Color page, Color page, Foldout diagram

Specifications, page 374: Start the engine and run at maximum speed (see Technical
Troubleshooting, page 464: Issue 4
Diagram, page 944: ACTION
Color page, page 491: Section C
Color page, page 79: Battery Warning Symbols
Foldout diagram, page 308: Electrics

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,027 pages

Quantity one is the manual described above.

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