JCB Fastrac 7170, 7200, 7230 P-TRONIC Tractor Service Manual
779 pages · Publication 9803-8060-3
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- Models
- Fastrac 7170, 7200, 7230 P-TRONIC
- Serial coverage
- from SN 1350000
- Manual type
- Service Manual
- Pages
- 779
- Publication
- 9803-8060-3
- Condition
- Brand new
What's inside
From the manual's own table of contents: 4 sections, 352 entries. See sample pages (PDF, 438 KB)
General78 topics
- About This Manual
- Machine Model and Serial Number
- Using the Service Manual
- Units of Measurement
- Section Numbering
- Identifying your Machine
- Machine Identification Plate
- Component Identification Plates
- Zinc Plated Fasteners and Dacromet Fasteners
- Introduction
- Zinc Plated Fasteners (golden finish)
- Dacromet Fasteners (mottled silver finish)
- Hydraulic Connections
- O' Ring Face Seal System
- Torque Stop' Hose System
- Numerical List
- Tool Detail Reference
- Section B - Body and Framework
- Section C - Electrics
- Section E - Hydraulics
- Section F - Transmission
- Section G - Brakes
- Section S - Suspension
- Sealing and Retaining Compounds
- Important Information
- The Operator Manual
- Safety Warnings
- Safety Check List
- Safety - Yours and Others
- General Safety
- Operating Safety
- Maintenance Safety
- Service Requirements
- Owner/Operator Support
- Service/Maintenance Agreements
- Initial Service and Inspection (100 Hours)
- Obtaining Replacement Parts
- Health and Safety
- Lubricants
- Battery
- Service Schedules
- How to Use the Service Schedules
- Calendar Equivalents
- Pre-start Cold Checks, Service Points and Fluid Levels
- Functional Test and Final Inspection
- Fluids, Lubricants and Capacities
- Coolant Mixtures
- Fuel
- Carrying Tools onto the Machine
- Cleaning the Machine
- Preparing the Machine for Cleaning
- Checking for Damage
- Check the Machine Body and Structure
- Check the Tyres
- Check the Seat and Seat Belt
- Check the Hydraulic Hoses and Fittings
- Checking the ROPS Structure
- Access Panels
- Engine Covers
- Panniers
- Greasing
- Drive Shafts
- Front 3-Point Linkage (Optional)
- Front Axle Steering Swivels
- Suspension Cylinder Pivots
- Hydraulic Lift and 3-Point Linkage
- Pick-up Hitch
- Automatic Trailer Coupling (if fitted)
- Air Conditioning and Heater
- Cleaning the Fresh Air Filter
- Cleaning the Recirculation Air Filter
- Brakes
- Checking the Foot Brake Fluid Level
- Checking the Trailer Air Tank
- Checking the Air Tank Warning Lights
- Checking and Renewing Foot Brake Pads
- Testing the Park Brake
- Checking the Park Brake Pads
Section 3 - Maintenance77 topics
- Electrical System
- Jump-starting the Engine
- Fuses and Relays
- Relay Identification
- Checking the Beam Alignment
- Engine
- Changing the Air Filter Elements
- Checking the Oil Level
- Changing the Oil and Filter
- Cooling System
- Checking the Coolant Level
- Draining and Refilling the Coolant
- Fan Belt
- Fuel System
- Draining the Fuel Pre-Filter
- Changing the Fuel Pre-Filter Element
- Changing the Fuel Filter Element
- Bleeding the Fuel System
- Hydraulic System
- Checking the Fluid Level
- Changing the Filter
- Emptying the Hydraulic Coupling Drain Reservoirs
- Transmission
- Checking the Transmission Oil Level
- Changing the Transmission Oil Filter
- Changing the Transmission Oil and Cleaning the Strainer
- Axles
- Front Axle
- Rear Axle
- Tyres and Wheels
- General
- Wheel and Tyre Replacement
- Adjustable Track Width
- Wheel Nut Torques
- Tyre Inflation
- Checking and Adjusting the Front Wheel Alignment
- Front Fender Adjustment
- Windscreen Washer
- Checking Fluid Level
- Automatic Trailer Coupling (Optional)
- Checking for Wear
- Using a Multimeter
- Measuring DC Voltage
- Measuring Resistance
- Measuring Continuity
- Measuring Frequency
- Testing a Diode or a Diode Wire
- Maintenance
- First Aid - Electrolyte
- Testing
- Specific Gravity Testing
- Wire and Harness Number Identification
- Wire Numbers and Functions
- Wiring Harness Repair
- Repair Procedure
- Auxiliary Lighting Relays
- Main Components Diagram
- Description
- ECU Locations
- Why Use Service Master?
- Fault Finding
- Identify Poor Maintenance
- Access Machine Set Up Data
- Re-Programming ECUs
- Summary
- What is Service Master?
- CANbus Communications System
- Service Master Structure
- How to Set Up Service Master
- Install Service Master
- Start Service Master
- Load the DLA Laptop Driver Software
- Configure the DLA Type and Communications Port
- Check the DLA Firmware File
- Connect Service Master to the Machine CANbus
- Drawings and Interconnection
- Harnesses
Section C - Electrics46 topics
- Starter, Alternator, PCB Battery Fuses
- PCB Ignition Relays and Fuses
- Road Lights
- Fastrac Central Controller (ECU 1)
- Touch Screen (DECU), Instrument Panel (Unideck)
- Networks
- Heater, Ventilation, Air Conditioning (HVAC), Heated Screens
- Radio, Mirrors, Work Lights (MVEC), Auxiliary Sockets, Air Drier
- Wash/Wipe, Brakes, Draft Control
- Spool Valve, Hitch Controls, Engine
- Earths
- Operation
- P-TRONIC Transmission
- Touch Screen Settings
- Programming the Joystick Push Buttons
- Automatic Field Settings
- Wheel Slip
- Headland Management System
- Service Information
- Accessing Calibration Menu
- Calibration
- Joystick
- Transmission to machine number 1350091
- had software updated)
- Steering Angle
- Screen Calibration
- Description and Programming
- Instruments
- Warnings (Audible/Visual)
- Warnings (Visual only)
- EMS Programming - Level 1
- Fault Codes
- ABS ECU
- Fastrac Central Controller - ECU1
- EMS Dashboard
- Multi-function Vehicle Electronic Controller (MVEC)
- DECU
- Engine ECU (6.7 QSB)
- Rear Hitch
- Suspension
- Gearbox 6x4
- Front Hitch Slice
- Green Slice
- Blue Slice
- Brown Slice
- Grey Slice
Section E - Hydraulics65 topics
- External Hydraulics
- Flow Rates
- Pressures
- Spool Valve
- Other Hydraulic Circuits
- Introduction to Hydraulic Schematic Symbols
- General (Basic and Functional Symbols)
- Control Valves
- Example of Schematic Circuit
- Complete Machine Circuit without Power Beyond Service
- Component Key
- Complete Machine Circuit with Power Beyond Service
- Maximum System Pressure
- Pilot Stand-by Pressure
- Removal and Replacement
- Removal
- Replacement
- Piston Pump (External Hydraulics)
- Control Valve
- Sealing the Driveshaft
- Pump Dismantling and Assembly
- Gear Pump (Suspension and Steering)
- Dismantling and Assembly
- Accessing the Configuration Mode
- Valve Slices Currently Configured
- Configuring `Bosch' Slices
- Smoothshift Gearbox
- x 4 Transmission Flow Rate and Pressures
- Transmission Technical Data Checklist
- Reference Data
- Differential Lock Pressure
- Safety Procedures
- Gearbox Pressure Test Procedure
- Mainline Pressure
- Lubrication Pressure
- Wet Master Clutch - Operating Pressure
- Clutch B Operating Pressure
- Clutch C Operating Pressure
- Clutch D Operating Pressure
- Clutch E Operating Pressure
- Clutch R Operating Pressure
- High Range Selector Piston - Operating Pressure
- Medium Range Selector Piston - Operating Pressure
- Low Range Selector Piston - Operating Pressure
- Extra Low Range Selector Piston - Operating Pressure
- Four Wheel Drive Disconnect Clutch
- Wet Clutch High Pressure Lubrication
- Forward Power Take Off Brake Operating Pressure
- Rear Power Take Off Brake Operating Pressure
- Front Power Take Off Clutch Operating Pressure
- Transmission Brake Operating Pressure
- Rear Power Take Off Clutch Operating Pressure
- Differential Lock Pressure Test
- Complete Transmission, Clutches, Gearboxes and Axles
- Wet Master Clutch
- Clutch fails to engage, slips or engages erratically
- Clutch fails to disengage correctly when machine is in motion
- Power Take Off Clutches
- PTO Clutch does not engage
- PTO continues to rotate when the PTO switch is at stop
- 4/2 Wheel Drive
- Differential Lock
- Clutch Drum and Hub
- Clutch Plates and Plate Carrier
- Clutch Drum Carrier and PTO Input gear
Section F - Transmissions82 topics
- Hydraulic Circuit
- Ratio Selection Description
- Clutch Packs - Identification
- Forward/First + High Range
- Forward/Second + Medium Range
- Forward/Third + Low Range
- Forward/Fourth + Extra Low Range
- Forward/Fifth + Low Range
- Forward/Sixth - Medium Range
- Reverse/First - High Range
- Smoothshift Transmission Complete
- Range Box
- Range Box- Mainshaft
- Range Box - Output Shaft
- Range Box - Four Wheel Drive Clutch
- Range Box - Selector Rail Pistons
- Range Box - Internal Pipework and Seals
- Range Box - Mainshaft/Layshaft
- Range Box Position Sensors
- Mainshaft
- Front and Rear P.T.O
- Ratio Clutch Shafts
- Main Shaft Clutch (E)
- Primary Shaft/Reverse Clutch Drum
- Charge Pump Manifold
- Transmission Brake
- Centre Bearing Shaft
- P.T.O. Input Shaft
- Clutches C, D and Pump Drive Shaft End Float Setting
- Main Shaft - End Float Setting
- Idler Shaft - Dismantling and Assembly
- Gearbox Rear Cover
- Wet Clutch Casing
- Wet Clutch Idler Shaft
- Power Take Off Drive Shaft
- Rear Power Take Off
- Front Power Take Off
- Front & Rear P.T.O. Clutches
- Front & Rear P.T.O. Speed Selector Shaft
- Front and Rear PTO’s
- Front and Rear P.T.O. Position Sensor
- Transmission Control Valve
- Transmission Charge Pump
- Differential Oil Seal
- Pinion Depth
- Large Pinion Bearing
- Solid Spacer Installation
- Crown Wheel and Pinion Adjustment
- Drive Head
- Differential
- Dismantling
- Inspection
- Assembly
- Drive Head/Centre Casing
- Centre Casing
- Brake System
- All Machines
- Brake System (ABS)
- Tractor ABS System (if fitted)
- Fault Tables
- Brake System Bleeding
- Park Brake Test
- Air Dryer/Unloader Valve
- Air/Hydraulic Actuator
- Circuit Protection Valve
- Pressure Modulating Valve
- Foot Brake Air Valve
- Non-Return Air Valve
- Pressure Reducing Valve
- Trailer Brake Air Valve
- Trailer Brake Hydraulic Valve
- Trailer Brake Inverse Relay Valve
- Pressures and Flow Rates
- Steer Box
- Steering Limiters
- Steering Relief Valve
- Front and Rear Suspension
- Front and Rear Suspension Control
- To Access the Suspension Calibration Mode
- Calibration Mode
- Rear Suspension
- Front Suspension
Inside this manual
Real pages from this service manual (779 pages). Open the sample pages (PDF, 437 KB)
- Diagram, page 214: Harness Data
- Specifications, page 418: Section E - Hydraulics
- Repair procedure, page 670: Rear Axle
- Color page, page 445: Section E - Hydraulics
- Color page, page 307: Section C - Electrics
This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 779 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).