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JCB JS 130, JS 160, JS 130W, JS 145W, JS 160W, JS 175W, JS 200, JS 220, JS 240, JS 260 and 4 more Excavator Service Manual Supplement

241 pages · Publication 9803-6450 · JS 130, JS 160, JS 130W, JS 145W, JS 160W, JS 175W, JS 200, JS 220, JS 240, JS 260, JS 200W, JS 330, JS 450, JS 460

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Models
JS 130, JS 160, JS 130W, JS 145W, JS 160W, JS 175W, JS 200, JS 220, JS 240, JS 260, JS 200W, JS 330, JS 450, JS 460
Manual type
Service Manual Supplement
Pages
241
Publication
9803-6450
Condition
Brand new
JCB JS 130, JS 160, JS 130W, JS 145W, JS 160W, JS 175W, JS 200, JS 220, JS 240, JS 260, JS 200W, JS 330, JS 450, JS 460 Excavator Service Manual Supplement, publication 9803-6450

What's inside

From the manual's own table of contents: 197 sections, 198 entries. See sample pages (PDF, 616 KB)

Component Index (all machines)
Schematic diagram JS130 - 260
* Schematic diagram JS330/460
Schematic diagram JS130W/145W/160W/175W
Schematic diagram JS200W
Cab layout JS200W
Operation of cab controls
(Advanced Management System)
Circuit Concepts
Throttle control system1 topic
  • Circuit symbols
Engine Throttle Control
Engine Throttle control for each mode
Engine Reverse Rotation Provention
Engine Pre Heat (Glow plugs)
Engine Automatic Warm Up
Engine Automatic Idle
Engine One Touch Idle
Engine Stop Solenoid / Emergency Stop
Limp mode System
Pump Control for Each Mode
Lever Lock
Servo Isolator (Tracked Machines)
Servo Isolator (Wheeled Machines)
Wiper (Tracked Machines)
Show all 197 sections
Wiper (Wheeled Machines)
Washer (Tracked Machines)
Washer (Wheeled machines)
Horn
Travel Alarm
Pressure Raising / Power Boost
Soft/ Hard (Cushion) (Tracked Machines)
Soft/ Hard (Cushion) (Wheeled Machines - Not JS200W)
Boom Down Delay(Not 200W)
Boom Lowering Speed Regulation
Slew/Boom Priority (High Dump)(330/460,Opt.All)
Slew/Boom Priority (High Dump)(JS200W only)
Swing Brake
Swing Lock (100% Swing Brake)
29 3-Speed Travel (Tracked Machines only)
30 3-Speed Travel (Wheeled Machines only except 200W)
Work Lights - Options
Work Lights (Boom & Cab) (Wheeled versions only)
Side lights (Wheeled versions only)
Headlights (Wheeled versions only)
Fog Lights (Wheeled versions only)
Indicators (Wheeled Machines Only)
Hazard Warning (Wheeled Machines Only)
Brake Lights (Wheeled Machines Only)
Reversing lights (Wheeled Machines Only)
Park Brake (Wheeled Machines Only)
Axle Lock Manual (Wheeled Machines Only)
Axle Lock Automatic (with Brakes) (Wheeled Machines Only)
Stabilisers (Wheeled Machines Only)
Fuel level Sensor/Warning
Engine Temperature sensor/Warning
Coolant Level Warning
Hydraulic Temperature Sensor/Warning
Hydraulic Oil Level Warning
Air Filter Blocked Warning
Oil Filter Blocked Warning
* 53 Air Pressure Warning (JS330/460 Only)
Brake Pressure Warning (Wheeled Machines Only)
Engine Oil Pressure / Emergency Steering Warning
Alternator/ No Charge warning
Service Required Warning
Quick Hitch (Option)
Dozer (Option Tracked, Std Wheeled)
Overload Caution (Option)
Beacon (Option)
Lower Wiper
Grab/rotate (Option)
Hammer (Breaker) (All Tracked Machines) (Option)
Hammer/Auxiliary combined (JS130W/145W/160W/175W)
Hammer (Breaker) (JS200W) (Option)
Scrap magnet (Option)
EMS Set Menu
EMS Set + Mode ( 5 sec) Menu
EMS Set + Mode (20 sec) Menu
Electrical Schematic Contents
Component Identification
Mating Face Connectors
Alternator charging and battery relay
ECU 1 / EMS / Fascia power supply and network
ECU 1 power supply to output drivers
ECU W / LH switch panel power supply and network
ECU W power supply to output drivers (wheeled machine)
Limp mode system
Engine throttle control
Engine auto idle and one touch idle
Engine start / stop
Engine start / stop (JS330 only)
Engine pre-heat
Pump control
14A Lever lock and isolator (tracked machines)
14B Lever lock and isolator (wheeled machines)
Wiper (tracked machines)
Wiper (wheeled machines)
17A. Washer (tracked machines)
17B. Washer (Wheeled machines)
Horn
Travel alarm
Pressure raising power boost
21A. Cushion (tracked machines)
21B Cushion (Wheeled machines)
Boom down delay
Boom lowering speed regulation
Boom priority (high dump)
Swing brake
Swing lock
27. 3 speed travel (tracked machines)
27A 3 speed travel (Wheeled machines except JS200W)
27B 3 speed travel (JS200W)
Work lamps
Side lights (wheeled machines)
Headlights (wheeled machines)
Fog lights (wheeled machines)
Indicators (wheeled machines)
Hazard warning lights (wheeled machines)
Park brake (wheeled machines)
Axle lock (wheeled machines)
Stabilizers (wheeled machines)
Dig end isolate (wheeled machines)
Fuel sensor
Engine temperature
Hydraulic temperature
Quickhitch
Dozer (optional)
Overload caution
Beacon
Low flow (grab rotate/weedcutter)
Hammer (tracked machines)
Hammer/auxiliary combined (tracked machines)
Hammer (wheeled machines)
Hammer/auxiliary (JS200W monoboom)
Hammer -TAB (JS200W)
Hammer/auxiliary - TAB (JS200W)
54A. Warning indicator lamps
54B Warning indicator lamps (Wheeled machine additions)
Heater
Air conditioning
Refueling pump
Radio
Cigar lighter
Cab interior (room) lamp
Brake lights (wheeled machines)
Drive isolator (wheeled machines)
Reverse lights (wheeled machines)
JCB Service Master
HPSetup Overview
Using HPSetup
Guidelines for setting up a vehicle using the set up tool
Data Link Adaptor
DLA Trouble Shooting
MLedit
Using MLedit
Open Program File
Loading Language Files
Program Files
HPDataLogs
Using HPDataLogs
Database Selection Criteria
TAB Box Options
HP Control Monitoring
Downloading the Running Data
Exporting Data
Printing Reports
User Input
Service History
Using HP Service
Load Service History
Import Service History
Export Service History
Printing service History
Delete Service History
Add Service History Record
Flash Programming Application
Using FLASHECU
Introduction to the Diagnostic Tool
Connecting to the Vehicle
Starting Diagnostic Mode
Circuit Diagrams
Indicator Lights (LEDs)
Stopping Diagnostic Mode
Language Setting
Table 1 Error messages
Table 2 Status messages
Table 3 Set Menu messages
Table 4 Set + Mode ( 5 secs ) Menu messages
Table 5 Set + Mode ( 20 secs ) Menu messages
Table 6 Electrical fault error codes
Table 1 LHC connection list
Table 2 FSP connection list
Table 3 EMS connection list
Table 4 ECU 1 connection list
Table 5 ECU W connection list
Appendix No. 3 Hammer Programming
Appendix No. 4 Fault finding without using the JCB service master

Inside this manual

Real pages from this service manual supplement (241 pages). Open the sample pages (PDF, 615 KB)

Sample pages from the JCB JS 130, JS 160, JS 130W, JS 145W, JS 160W, JS 175W, JS 200 and 7 more Excavator Service Manual Supplement: Diagram, Specifications, Troubleshooting, Foldout diagram
  • Diagram, page 12: Schematic Diagram
  • Specifications, page 207: Sevice Tool Applications
  • Troubleshooting, page 231: Section 2
  • Foldout diagram: Electrics

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 241 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).