JCB Loadall Rough Terrain 533-105, 535-V125, 540-140, 540-170, 540-200, 540-v140, 540-V180 and 2 more Variable Reach Truck Service Manual
3,544 pages · Publication 9813-9100 · Loadall Rough Terrain 533-105, 535-V125, 540-140, 540-170, 540-200, 540-v140, 540-V180, 550-140, 550-170
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What's inside
From the manual's own table of contents: 16 sections, 111 entries. See sample pages (PDF, 449 KB)
01 - Machine15 topics
- Acronyms Glossary
- 01-03-03 Safety - Yours and Others
- 01-03-06 Safety Warnings
- 01-03-09 General Safety
- 01-03-12 Maintenance Safety
- 01-03-18 Operating Safety
- 01-03-21 Worksite Safety
- 01-03-24 Risk Assessment
- 01-03-27 Maintenance Positions
- 01-06-03 Model and Serial Number
- 01-06-06 Using the Manual
- 01-09-03 Log Moving/Object Handling
- 01-09-06 Optional Equipment and Attachments
- 01-09-12 Main Component Locations
- 01-09-15 Service Point Locations
06 - Body and Framework5 topics
- 06-06-06 Engine Compartment
- 06-06-30 Undershield
- 06-12-12 Pivot Link Lever (Upper)
- 06-12-18 Angle Indicator
- 06-63-15 Operator Protective Structure
09 - Operator Station1 topic
- 09-27-36 Accelerator Pedal
12 - Heating, Ventilating and2 topics
- 12-03-06 Pressure Switch
- 12-03-09 Expansion Valve
12 - Heating, Ventilating and Air-Conditioning (HVAC)12 topics
- 15-51-03 Crankshaft Gear
- 15-51-09 Fuel Injection Pump Gear
- 15-51-15 Heavy Duty PTO Gear
- 15-84-03 Crankshaft Position
- 15-84-06 Camshaft Position
- 15-84-14 Exhaust Manifold Temperature
- 15-84-16 Exhaust Manifold Pressure
- 15-84-17 Temperature and Manifold Air Pressure (TMAP)
- 15-84-24 Fuel Temperature
- 15-84-27 Fuel Rail Pressure
- 15-84-33 Coolant Temperature
- 15-84-43 Engine Oil Level
18 - Fuel and Exhaust System8 topics
- 18-09-03 Filter Element
- 18-09-09 Pre-Filter Element
- 18-12-04 Water in Fuel Sensor
- 18-18-04 Injector Cover
- 18-24-04 Outlet Manifold
- 18-35-06 Wastegate Valve
- 18-96-03 High Pressure Pipe
- 18-96-06 Low Pressure Pipe
21 - Cooling System1 topic
- 21-03-09 Transmission Oil Cooler
24 - Brake System3 topics
- 24-03-01 Master Cylinder
- 24-03-45 Vacuum Servo Unit
- 24-03-57 Pressure Sensor
25 - Steering System3 topics
- 25-00-03 Manual Steer Mode System
- 25-00-06 Auto Steer Mode System
- 25-09-03 Manual Mode Valve
27 - Driveline8 topics
- 27-06-15 Solenoid Control Valve
- 27-06-18 Pressure Relief Valve
- 27-06-21 Pressure Maintenance Valve (PMV)
- 27-06-30 Oil Pressure Sensor
- 27-06-33 Oil Temperature Sensor
- 27-06-40 Suction Strainer
- 27-06-45 Piston Ring Seal
- 27-06-86 Oil Transfer Pipe
30 - Hydraulic System25 topics
- 30-00-09 Levelling System
- 30-00-36 Interlock System
- 30-00-49 Schematic Symbols
- 30-00-50 Schematic Circuit
- 30-03-12 Suction Strainer
- 30-04-60 Pilot Pressure Supply Main
- 30-15-07 Lift Extension
- 30-15-08 Lift Compensating
- 30-51-03 Main Relief Valve (MRV)
- 30-51-06 Auxiliary Relief Valve (ARV)
- 30-51-21 Load Sense Relief Valve
- 30-51-24 Flow Regulator
- 30-53-03 Main Relief Valve (MRV)
- 30-53-06 Auxiliary Relief Valve (ARV)
- 30-53-27 Pressure Compensator Valve
- 30-53-36 Load Hold Check Valve
- 30-54-03 Main Relief Valve (MRV)
- 30-54-06 Auxiliary Relief Valve (ARV)
- 30-54-39 Load Hold Check Valve
- 30-60-12 Electro Proportional Control
- 30-60-27 Auxiliary Circuit
- 30-60-90 Flow Regulator
- 30-97-03 Quick Release Coupling
- 30-97-24 Push Lock Fitting
- 30-97-27 Rapid Assembly Hose Fitting
33 - Electrical System9 topics
- 33-00-50 Schematic Circuit
- 33-03-03 Isolator Switch
- 33-12-12 Operator Station
- 33-12-99 Exterior Fittings
- 33-15-03 Reverse Warning
- 33-24-03 Instrument Panel
- 33-33-04 Direction Indicators
- 33-45-01 Instrument Panel
- 33-84-15 Transmission Oil Temperature
78 - After Sales3 topics
- 78-24-03 Maintenance Intervals
- 78-24-06 Pre-start Cold Checks, Service Points and Fluid Levels
- 78-24-09 Functional Tests and Final Inspection
Inside this manual
Real pages from this service manual (3,544 pages). Open the sample pages (PDF, 448 KB)
- Specifications, page 1,008: 25 - Steering System
- Diagram, page 3,060: 12 - Harness
- Troubleshooting, page 3,330: 57 - Electronic Diagnostic
- Color page, page 199: 06 - Body and Framework
- Color page, page 2,346: 33 - Electrical System
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 3,544 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).