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JCB Loadall Side Engine 531-70, 535-95, 536-60, 541-70, 533-105, 536-70, 526-56, 531-T70 and 4 more Telehandler Service Manual

2,660 pages · Publication 9803-3760-7 · Loadall Side Engine 531-70, 535-95, 536-60, 541-70, 533-105, 536-70, 526-56, 531-T70, 541-T70, 536-T60, 535-T95, 536-T70

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Models
Loadall Side Engine 531-70, 535-95, 536-60, 541-70, 533-105, 536-70, 526-56, 531-T70, 541-T70, 536-T60, 535-T95, 536-T70
Manual type
Service Manual
Pages
2,660
Publication
9803-3760-7
Condition
Brand new
JCB Loadall Side Engine 531-70, 535-95, 536-60, 541-70, 533-105, 536-70, 526-56, 531-T70, 541-T70, 536-T60, 535-T95, 536-T70 Telehandler Service Manual, publication 9803-3760-7

What's inside

From the manual's own table of contents: 219 topics. See sample pages (PDF, 419 KB)

  • Introduction
  • Scope
  • Format
  • Left and Right Sides
  • Hydraulic Schematic Codes
  • Electrical Device Codes
  • Related Topics
  • Machine Identification Plate
  • Component Identification Plates
  • Zinc Plated Fasteners and Dacromet Fasteners
  • Hydraulic Connections
  • `Positional Type' Hydraulic Adaptors
  • Numerical List
  • Tool Detail Reference
  • Rivet Nuts
  • Slide Hammer Kit
  • Sealing and Retaining Compounds
  • Acceptable and Unacceptable Fuels
  • Specifications
  • Important Information
  • Safety Check List
  • Safety Decals
  • Parking the Machine and Making it Safe
  • Boom Safety Strut
Show all 219 topics
  • Venting Hydraulic Pressure
  • Connecting/Disconnecting Hydraulic Hoses
  • Quick Release Couplings
  • Hydraulic Contamination
  • Battery Disconnection/Connection
  • Removing and Replacing Components
  • Battery Charging System Precautions
  • Hydraulic Rams
  • Health and Safety
  • Battery
  • Pre-start Cold Checks, Service Points and Fluid Levels
  • Functional Test and Final Inspection
  • Preparing the Machine for Cleaning
  • Cleaning the Machine
  • Check the Machine Body and Structure
  • Check the Tyres
  • Seat Belt
  • Checking the ROPS/FOPS (and OECD) Structure
  • Greasing
  • Oiling
  • Changing the Air Intake Filter
  • Checking the Foot Brake Fluid Level
  • Battery Isolator
  • Jump Starting the Engine
  • Fuses and Relays
  • Checking the Oil Level
  • Changing the Oil and Filter
  • Checking the Coolant Level
  • Front End Accessory Drive Belt
  • Cleaning the Air Filter Dust Valve
  • Changing the Elements
  • Fuel
  • Filling the Tank
  • Water Separator and Engine Fuel Filter
  • Bleeding the System
  • Oil and Filters
  • Testing
  • Gearbox
  • Front and Rear Axle
  • Tyre Inflation
  • Checking the Wheel Nut Torques
  • Wheel Nut Torque Indicators (if fitted)
  • Wheel Alignment
  • Wear Pads
  • Checking the Level
  • Battery Cover
  • Engine Cover
  • Undershield
  • Rear Cover (526-56 Machines)
  • Checking the Fire Extinguisher
  • Table
  • Removal and Replacement
  • Operation Overview
  • Electrical Operation and Schematics
  • Electrical Connectors
  • Fault Finding
  • Safety Procedures
  • Service Checks
  • Test Procedures
  • Refrigerant
  • Compressor Drive Belt - Adjustment
  • Calibration
  • Hydraulic Operation and Schematics
  • LLMI - Calibration
  • LLMI Tests
  • LLMC Tests
  • Freeze Thermostat (HVAC Unit)
  • Removal and Replacement (P1)
  • Removal and Replacement (P2)
  • Wear Pads and Shims
  • Angle Indicator Removal and Replacement
  • Pivot Shims
  • Dismantling and Assembly
  • Leg Removal and Replacement
  • Checking Pressure Switch Operation
  • Access and Location (P1)
  • Access and Location (P2)
  • Fuses - SD, SE, SF Engines, 4 Speed PS (S1)
  • Fuses - SD, SE, SF Engines, 4 Speed PS (S2)
  • Fuses - SD, SE, SF Engines, 4 Speed PS (S3)
  • Fuses - SF Engines, 4 Speed PS (S4)
  • Fuses - SE Engines, 4 Speed PS (S5)
  • Fuses - SE Engines, 6 Speed PS (S6)
  • Fuses - SE Engines, 6 Speed PS (S7)
  • Fuses - SE Engines, 6 Speed PS (S8)
  • Fuses - SD, SF Engines, 4 Speed PS, Dual Lever Control (S9)
  • Fuses - SD, SF Engines, 4 Speed SS, Dual Lever Control (S10)
  • Fuses - SD, SF Engines, 4 Speed PS, Single Lever Control (S11)
  • Fuses - SD, SF Engines, 4 Speed PS, Single Lever Control (S12)
  • Fuses - SD, SF Engines, 4 Speed SS, Single Lever Control (S13)
  • Fuses - SD, SF Engines, 4 Speed SS, Single Lever Control (S14)
  • Link Box Fuses
  • Cab Auxiliary Power Fuse
  • Relays - SD, SE, SF Engines, 4 Speed PS (S1)
  • Relays - SD, SE, SF Engines, 4 Speed PS (S2)
  • Relays - SD, SE, SF Engines, 4 Speed PS (S3)
  • Relays - SF Engines, 4 Speed PS (S4)
  • Relays - SE Engines, 4 Speed PS (S5)
  • Relays - SE Engines, 6 Speed PS (S6)
  • Relays - SE Engines, 6 Speed PS (S7)
  • Relays - SE Engines, 6 Speed PS (S8)
  • Relays - SD, SF Engines, 4 Speed PS, Dual Lever Control (S9)
  • Relays - SD, SF Engines, 4 Speed SS, Dual Lever Control (S10)
  • Relays - SD, SF Engines, 4 Speed PS, Single Lever Control (S11)
  • Relays - SD, SF Engines, 4 Speed PS, Single Lever Control (S12)
  • Relays - SD, SF Engines, 4 Speed SS, Single Lever Control (S13)
  • Relays - SD, SF Engines, 4 Speed SS, Single Lever Control (S14)
  • Applications
  • Earth Points
  • Wire Numbers and Functions
  • Harness Interconnections and Drawings
  • Wiring Harness Repair
  • Removal, Inspection and Replacement
  • Dismantle and Assemble
  • Maintenance
  • Disconnection and Connection
  • Systems
  • Schematics - Parallel System with Dual Lever Controls
  • Schematics - Parallel System with Single Lever Controls
  • Schematics - LSP Gearpump System
  • Schematics - LSP Variflow System
  • Schematics - LSP Electro Servo System (S1)
  • Schematics - LSP Electro Servo System (S2)
  • Bleed Procedures
  • Accumulator Charging and Discharging
  • Accumulator Removal and Replacement
  • Dismantle and Assemble - Valve Block
  • Dismantle and Assemble - Spools and Load Hold Check Valves
  • Dismantle and Assemble - Pilot Pressure Reducing Valve
  • Dismantle and Assemble - Valve Block Slices
  • Dismantle, Inspection and Assemble
  • Steering Priority Valve
  • Removal and Replacement - 2 Stage Boom
  • Removal and Replacement - 3 Stage Boom
  • Removal and Replacement - 2 Stage Boom (P1)
  • Removal and Replacement - 2 Stage Boom (P2)
  • Removal and Replacement - Single Ram (P1)
  • Removal and Replacement - Single Ram (P2)
  • Removal and Replacement - Twin Rams, 2 Stage Boom
  • Removal and Replacement - Twin Rams, 3 Stage Boom
  • Dismantle
  • Assemble
  • Piston Head Retention
  • Extension Ram Make-Up Valve (if fitted)
  • Component Location
  • Component Identification
  • Renewing the Pinion Oil Seal
  • Removal and Replacement - SD70 Fixed Axle
  • Removal and Replacement - SD70 Sway Axle
  • Dismantle, Inspection and Assembly
  • Removal and Replacement - SD55 Axle
  • Drive Paths
  • Flushing the Transmission Oil
  • Renewing the ECU
  • Forward and Reverser Clutch Operation
  • Mainshaft and Layshaft Clutch Operation
  • and 4 Wheel Drive Clutch (4WD Spring ON) Operation
  • and 4 Wheel Drive Clutch (4WD Pressure ON) Operation
  • Oil Pressure Switch - Removal and Replacement
  • Solenoid Control Valves - Removal and Replacement
  • Wheel Drive Yoke and Oil Seal - Removal and Replacement
  • Solenoid Control Valve Cartridge - Solenoid Coil
  • Solenoid Control Valve Cartridge - Single Fixing Type
  • Solenoid Control Valve Cartridge - Twin Fixing Type
  • Oil Pressure Switch
  • Oil Temperature Switch - Non Lock Up Torque Converter Variants
  • Oil Temperature Switch - Lock Up Torque Converter Variants
  • Removal, Testing and Replacement
  • Calibration Procedure
  • Axle Breather (Braked Axles) - Inspection
  • Bleeding
  • Brake Light Switch - (Proximity Type)
  • Brake Light Switch (Reed Type)
  • Adjustment
  • Switch Adjustment
  • Renewing the Brake Pads
  • Renewing the Parkbrake Cable
  • Re-phasing the Road Wheels
  • Proximity Switch - Setting
  • Electrical Operation and Schematics - Indicated System
  • Renewing the Brush Gear
  • Renewing the Starter Solenoid
  • Separating the Engine and Bevel Box
  • Service Hours Reset
  • Loadall Monitoring System ECU Fault Codes
  • Why Use Servicemaster?
  • What is Servicemaster?
  • How to Set Up Servicemaster
  • Summary
  • JCB 4.4L Tier 3 SE Diagnostics Tool - User Guide
  • JCB 4.4L Tier 3 SE Engine Setup - User Guide
  • ShiftMaster Diagnostics 2.3 - User Guide
  • Loadall LMS Setup - User Guide
  • Loadall Datalogger - User Guide
  • Loadall Machine Diagnostics - User Guide

Inside this manual

Real pages from this service manual (2,660 pages). Open the sample pages (PDF, 419 KB)

Sample pages from the JCB Loadall Side Engine 531-70, 535-95, 536-60, 541-70, 533-105 and 7 more Telehandler Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page
  • Specifications, page 519: Section C1 - Electrics
  • Diagram, page 1,749: Section F5 - Transmission
  • Troubleshooting, page 2,528: Section M3 - Electronic Network
  • Color page, page 1,334: Section E6 - Hydraulics
  • Color page, page 1,178: Section E4 - Hydraulics

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 2,660 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

JCB Side Engine Loadall 531-70, 535-95, 536-60, 541-70, 533-105, 536-70, 5Service Manual · 9813-1500-3 · $309.55JCB Side Engine Loadall 531-70, 535-95, 536-60, 541-70, 533-105, 536-70, 5Service Manual · 9813-4500-2 · $349.81JCB Side Engine Loadall 5A, 5T, 531-70, 535-95, 536-60, 541-70, 533-105, 5Service Manual · 9813-0900-3 · $299.65JCB 526-56, 531-70, 531-T70, 533-105, 535-95, 535-T95, 536-60, 536-70, 536Service Manual · 9813-5600 · $339.93JCB Loadall 526-56, 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-Service Manual · 9813-7600 · $449.93JCB Loadall Rough Terrain 526-56, 531-70, 535-95, 536-60, 536-70, 541-70, Service Manual · 9823-0050 · $339.61JCB Loadall Rough Terrain 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70Service Manual · 9823-0550 · $369.87JCB Loadall Rough Terrain 531-70, 535-95, 541-70Service Manual · 9813-9050 · $239.57

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).