JCB Robot 150, 165 Skid Steer Loader Service Manual

Name: JCB Robot 150, 165 Skid Steer Loader Service Manual
Brand: MidWestTech
SKU: 9803-8500
Price: 69.93 USD
Availability: InStock

254 pages · Publication 9803-8500

$69.93

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Models: Robot 150, 165
Manual type: Service Manual
Pages: 254
Publication: 9803-8500
Condition: Brand new

JCB Robot 150, 165 Skid Steer Loader Service Manual, publication 9803-8500

What's inside

From the manual's own table of contents: 1 sections, 191 entries. See sample pages (PDF, 358 KB)

Search the contents

General142 topics

Identifying your Machine
Torque Settings
- Numerical List
- Electrics
- Hydraulics
Sealing and Retaining Compounds
Section 1
Safety Notices
General Safety
Operating Safety
Maintenance Safety
Safety Decals
Section 2
Fluids, Capacities and Lubricants
Health and Safety
Fuel System
Service Schedules
Loader Arm Safety Strut
Greasing
Oiling
Cleaning Cab Interior
Checking Seat Belt Condition and Security
Battery Safety
Checking the Electrolyte Level
Changing the Light Bulbs
Checking the Fluid Level
Changing the Filter
Drive Chain Lubrication up to machine number 677999
- Checking the Oil Levels
- Changing the Oil
Drive Chain Lubrication from machine number 678000
- Checking the Oil Levels
- Changing the Oil
Adjusting the Drive Chain Tension
Tyres and Wheels
- Inflating the Tyres
Non-Inflatable Tyres
- Checking the Wheelnut Torques
- Tyre Table
Section 3
- Changing the Elements
Checking the Oil Level - Peugeot engine
Changing the Oil and Filter - Peugeot engine
Checking the Oil Level - JCB Diesel engine
Changing the Oil and Filter - JCB Diesel engine
Draining the Fuel Filter - Peugeot engine
Changing the Fuel Filter Element - Peugeot engine
Draining the Fuel Filter - JCB Diesel engine
Changing the Fuel Filter Element - JCB Diesel engine
Cooling System
- Coolant Mixtures
- Checking the Coolant Level
- Changing the Coolant
- Cleaning the Coolant Radiator
Adjusting the Alternator Belt
Fitting a New Alternator Belt
Windscreen Washer
Quick Release Couplings
Connecting/Disconnecting Hoses
Shovels
General Purpose and Light Duty Shovels
6-in-1 Shovels
Pallet Forks
Manure/Silage Fork with Top Grab
Attachment Frame
Technical Data
Routine Maintenance
Circuit Description
Valve Block Removal & Replacement
Valve Block Dismantling & Assembly
Pressure Testing
Carriage Clamp Mechanism
Stabilisers
Dipper & Boom Removal & Replacement
Ram Removal & Replacement
Ram Dismantling & Assembly
Seat Removal and Replacement
Floor Plate Removal and Replacement
Front Window Removal and Replacement
Rear window Removal and Replacement
Side Window Removal and Replacment
Removal and Replacement
Light Bulbs
Circuit Protection
How to Use a Multimeter
How to Measure Voltage
How to Measure Resistance
How to Measure Continuity
How to Test a Diode or a Diode Wire
Testing - Specific Gravity
Battery Testing
General Description
Service Precautions
Charging Circuit check
Alternator Charging Test
Peugeot Engines
Perkins Engines
Dismantling & Assembly
Starting Circuit Test
Basic Canopy - servo controls
Cab + Options - servo controls
Basic Canopy - manual controls
Cab + Options - manual controls
Description
Adjustment
Adjusting the Idle and Non-Stalling Settings
Technical Data up to machine number 677000
Technical Data from machine number 677001 to 677999
Technical Data from machine number 678000
Hydraulic Fluid Quality
Effects of Contamination
Cleaning Operation
Contaminant Standards
Filters
Machine Neutral Circuit
Auxiliary Gear Pump
Loader Valve Neutral Circuit
- Lift Ram Operation
- Crowd Ram Operation
- Load Hold Check Valves
- Relief Valve Operation
Pressure Reducing Solenoid Valve
Drive Motor Operation
- Neutral
- Forward
Pump/Engine Couplings
Start-Up Procedure
- Trunnion Covers
- Shaft Seal
- Check Valves
- Separating the Front and Rear Pumps
- Dismantling and Assembly
- Charge Pressure Relief Valve
- Dismantling and assembly
Control Adjustment - Manual machines
- Shaft Seal
- Charge Check and High Pressure Relief Valves
- Charge/Anti-stall Valve
Charge Pressure Adjustment
Pump Neutral Adjustment
Dismantling and Assembly - standard
Dismantling and Assembly - high flow

Hydraulics48 topics

Drive Sprocket
- Motors
- Motors up to machine no. 676354
- Motors from machine no. 676355
- Problems, Causes and Remedies
Checking for Faulty Pump or Motor
Checking Wheel Speed
Machine veers to one side when travelling
Checking Motor Leakage Rate
Pump Main Pressure Test Points
Checking Brake Circuit Pressure
Checking the Joystick Hydraulic Lines
Loader Valve Removal and Replacement
- Dismantling and Assembly
- Removal, Replacement, Dismantling and Assembly
- Pressure Testing - Main Relief Valve
- Pressure Testing - Auxiliary Relief Valve
- Dismantling and Assembly - Valve and Manual Spool
- Dismantling and Assembly - Servo Spool
- Dismantling and Assembly - Solenoid Spool
- Removal, Replacement, Dismantling and Assembly
- Pressure Testing - Main Relief Valve
- Pressure Testing - Auxiliary Relief Valve
Check Valve
Pressure Reducing Solenoid Valve (up to machine no. 677999)
Brake Valve (from machine no. 678000)
Dismantling and Assembly
- Lift and Compensating Rams
- Crowd Ram
- Typical Ram
Suction Strainer - Removal and Replacement
Servo machines up to serial number 675573
Servo machines from serial number 675574 to 677000
- Single Drive Lever Control
- Dual Drive Lever Control
Manual machines from serial number 677001 to 677999
- Standard Circuit
- High-flow Circuit
- Standard Circuit
- High-flow Circuit
Roadwheels
- Removal and Replacement
Wheel Hub Assembly up to machine no. 676701
- Removal and Replacement
- Dismantling and Assembly
Wheel Hub Assembly from machine no. 676702
- Removal and Replacement
- Dismantling and Assembly

Inside this manual

Real pages from this service manual (254 pages). Open the sample pages (PDF, 358 KB)

Sample pages from the JCB Robot 150, 165 Skid Steer Loader Service Manual: Specifications, Diagram, Troubleshooting, Color page, Foldout diagram

Specifications, page 94: Section C
Diagram, page 130: Contents
Troubleshooting, page 187: KEY TO CAUSE
Color page: Hydraulics
Foldout diagram, page 236: Section E

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 254 pages

Quantity one is the manual described above.

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).