JCB Robot 160, 170, 180T Skid Steer Loader Service Manual
308 pages · Publication 9803-8520
Added to your cart. View cart
What's inside
From the manual's own table of contents: 2 sections, 195 entries. See sample pages (PDF, 529 KB)
General144 topics
- Identifying your Machine
- Unsealed Hoses and Adapters
- ‘O’ Ring Face Seal System
- ‘Torque Stop’ Hose System
- Numerical List
- Body and Framework
- Electrics
- Hydraulics
- Transmission
- Sealing and Retaining Compounds
- Section 1
- Safety Notices
- General Safety
- Operating Safety
- Maintenance Safety
- Safety Decals
- Section 2
- Fluids, Capacities and Lubricants
- Health and Safety
- Types of Fuel
- Filling the Tank
- Service Schedules
- Loader Arm Safety Strut
- Greasing and Oiling
- Cleaning Cab Interior
- Checking Seat Belt Condition and Security
- Battery Safety
- Warning Symbols
- Checking the Electrolyte Level
- Checking the Fluid Level
- Changing the Filter
- Changing the Hydraulic Tank Breather
- Drive Chain Lubrication
- Checking the Oil Levels
- Changing the Oil
- Tyres and Wheels
- Inflating the Tyres
- Non-Inflatable Tyres
- Checking the Wheel Nut Torques
- Tyre Table
- Changing the Elements
- Checking the Oil Level (up to machine no. 681290)
- Changing the Oil and Filter (up to machine no. 681290)
- Changing the In-line Fuel Filter
- Draining the Fuel Filter
- Changing the Fuel Filter Element
- Bleeding the Fuel System
- Cooling System
- Coolant Mixtures
- Checking the Coolant Level
- Changing the Coolant
- Cleaning the Coolant Radiator
- Adjusting the Alternator Belt
- Fitting a New Alternator Belt
- Windscreen Washer
- Section 3
- Quick Release Couplings
- Connecting/Disconnecting Hoses
- Shovels
- General Purpose and Light Duty Shovels
- 6-in-1 Shovels
- Pallet Forks
- Manure/Silage Fork with Top Grab
- Attachment Frame
- Seat Removal and Replacement
- Pump Cover Removal and Replacement
- Front Screen Removal and Replacement
- Glazing
- Removal and Replacement
- Rivet Nuts
- Technical Data
- Light Bulbs
- Circuit Protection
- Sensing Switches
- How to Use a Multimeter
- How to Measure Voltage
- How to Measure Resistance
- How to Measure Continuity
- How to Test a Diode or a Diode Wire
- Problem Solving
- Circuit Diagram up to machine no. 681290
- Circuit Diagram from machine no. 681291
- Air Conditioning Option Circuit Diagram
- Robot 180T Parking Brake Circuit Diagram
- Battery Testing
- General Description
- Service Precautions
- Charging Circuit check
- Alternator Charging Test
- Dismantling & Assembly
- Starting Circuit Test
- Wire Number Identification
- Harness Structure
- Mainframe Harness up to machine no. 681290
- Mainframe Harness from machine no. 681291
- Panel Harness up to machine no. 681581
- Road Light Control Harness up to machine no. 680148
- (without road lights) from machine no. 681582
- (with road lights) from machine no. 681582
- Mainframe Harness
- Panel Harness (without road lights)
- Panel Harness (with road lights)
- Park Brake Harness
- 180T Machines
- Dismantling and Assembly - General
- Manual Control Levers
- Manual Control Linkage - Hand Loader Control
- Manual Control Linkage - Foot Loader Control
- General
- Transmission Pump Operation
- Transmission Motor Operation
- Neutral
- Forward
- Reverse
- Spin Turn to Right
- Neutral, High-flow Machines
- Neutral Circuit
- Shovel Tilt
- Lift Arm Raise
- Lift Arm Lower
- Self Level Operation
- Charge Pressure Priority Valve (CPPV) - High-flow machines
- with Servo Transmission Controls)
- Towing/Winching
- Transmission
- Loader Circuit
- Self Levelling Valve
- High-flow Circuit
- Standard Circuit, Single Lever Drive Control
- High-flow Circuit, Single Lever Drive Control
- Standard Circuit, Dual Lever Drive Control
- High-flow Circuit, Dual Lever Drive Control
- Standard Circuit
- High-flow Circuit
- Standard Circuit, Single Lever Drive Control
- High-flow Circuit, Single Lever Drive Control
- (PMS) and Single Lever Drive Control
- Standard Circuit
- High-flow Circuit
- Hydraulic Fluid Quality
- Effects of Contamination
- Contaminant Standards
- Filters
- Cleaning Operation
Hydraulics45 topics
- Main Relief Valve
- Pump/Engine Couplings
- Start-Up Procedure
- Removal and Replacement
- Adjustment
- Adjusting the Lever Stops for Straight Line Travel
- Dismantling and Assembly
- Trunnion Covers
- Shaft Seal
- Check Valves
- Separating the Front and Rear Pumps
- Dismantling and Assembly
- Charge Pressure Relief Valve
- Input Shaft Seal
- Output Shaft Cover ‘O’ Ring
- High Pressure Relief Valves
- Charge/Anti-stall Valve
- Charge Pressure Checking and Adjustment
- Dismantling and Assembly - Standard
- Dismantling and Assembly - High flow
- Motor Unit Removal and Replacement
- Motor Unit Dismantling and Assembly
- Motor Tracked Machine Removal and Replacement
- Motor Tracked Machine Dismantling and Assembly
- Motor Bearing Housing Removal and Replacement
- Motor Bearing Housing Dismantling and Assembly
- Dismantling and Assembly up to serial no. 681431
- Dismantling and Assembly from serial no. 681432
- Dismantling and Assembly up to serial no. 681145
- Dismantling and Assembly from serial no. 681146
- Dismantling and Assembly
- Dismantling and Assembly up to machine no. 680559
- Dismantling and Assembly from machine no. 680560
- Loader Arm Lift Ram
- Quickhitch Tilt Ram
- Typical Ram
- Suction Strainer - Removal and Replacement
- Description
- Removal and Replacement
- Dismantling and Assembly
- Removal and Replacement
- Adjustment
- Testing the Parking Brake
- Adjusting the Parking Brake
- Adjusting the Manual Override Lever
Contents4 topics
- Track Damage
- Track Repair
- From machine no. 681291
- Series Turbo Diesel engine
Inside this manual
Real pages from this service manual (308 pages). Open the sample pages (PDF, 528 KB)
- Specifications, page 15: Hand Pump Equipment
- Troubleshooting, page 83: Section C
- Diagram, page 103: Section C
- Color page, page 148: Self Level Valve
- Color page, page 292: Section J
- Foldout diagram, page 85: Section C
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 308 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).