JCB Teletruk 2.0-D/G, 2.5-D/G, 3.0-D/G Forklift Service Manual
609 pages · Publication 9803-3400
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- Models
- Teletruk 2.0-D/G, 2.5-D/G, 3.0-D/G
- Serial coverage
- From SN 788001
- Manual type
- Service Manual
- Pages
- 609
- Publication
- 9803-3400
- Condition
- Brand new
What's inside
From the manual's own table of contents: 7 sections, 194 entries. See sample pages (PDF, 381 KB)
Routine Maintenance28 topics
- Fluids, Capacities and Lubricants
- Health and Safety
- Service Schedules
- Operator’s Enclosure and Seat Belt
- Cleaning the Machine
- Greasing
- Battery Safety
- Checking the Electrolyte Level
- Checking the Battery Terminals
- Warning Symbols
- Checking the Fluid Level
- Checking for Leaks
- Checking the Hoses and Pipework
- Filter - Removal and Replacement
- Changing the Elements
- Coolant Mixture
- Checking the Coolant Level - Diesel Engine
- Checking the Oil Level (Diesel)
- Changing the Oil and Filter (Diesel)
- Types of Fuel
- Filling the Tank
- Draining the Sedimenter
- Bleeding the Diesel Fuel System (if required)
- General
- Type of LPG
- Filling the LPG Tank
- Checking the Fan Belt Tension
- Steer Spindle (4x4 Option Only)
Section C25 topics
- General
- Bulbs
- Fuses and Relays
- Use of Multimeter
- How to Measure Voltage
- How to Measure Resistance
- How to Measure Continuity
- How to Test a Diode or Diode Wire
- Diesel Engine, Single Pedal Up To Serial No. 788643
- Diesel Engine, Twin Pedal Up To Serial No. 788643
- LPG Engine, Single Pedal Up To Serial No. 788643
- LPG Engine, Twin Pedal Up To Serial No. 788643
- Speed Option - Intelligent Transmission
- Speed/Traction Control Option - Intelligent Transmission
- 3.0D 4 Wheel Drive Option
- 3.5D 4x4 (Main Components)
- 3.5D 4x4 (Differential Lock)
- Maintenance
- Specific Gravity Test
- Testing
- General
- Service Precautions
- Charging Test
- Remove the Alternator
- Replace the Alternator
Controls62 topics
- TECHNICAL DATA
- Safe Maintenance Practices
- Introduction
- Transmission Control System
- Adjusting the Potentiometer
- Speed Sensor
- Removal and Replacemant of Front Speed Sensor
- Removal and Replacemant of Rear Speed Sensor
- Loading the Psion with JCB Supplied Software
- Command Processor
- Connection of the Psion - Susmic Communicator
- Explanation of the Psion - Susmic Communicator
- Procedures
- Activating the Psion - Susmic Communicator
- Sensor Set-up Operation Menu
- Sensor Set-up Procedures
- Calibration
- Throttle Pedal Sensor
- Brake Pedal Sensor
- Lift Valve Sensor
- Engine Actuator
- EDC Minimum
- Calibration Confirmation - Screen Check
- Exit from Calibration Procedure
- Parameters Menu
- Vehicle Type
- Engine Type
- Type of Driving Control
- Type of Driving Characteristics
- Parameters Confirmation - Screen Check
- Time Adjustments Menu
- Auxiliary Hydraulic (Fixed RPM)
- Lift Lever Maximum RPM
- EDC Forward Current Limitations
- EDC Reverse Current Limitations
- Time Adjustment Confirmation - Screen Check
- Exit from Time Adjustment Procedures
- Auxiliary Switch Sensor
- Engine Actuator Feedback
- Sensor Check Procedure Confirmation Screen Check
- Special Procedure
- Access to the Special Procedures
- Special Procedure Functions
- Error Listing
- About Psion Software
- Exit
- Removal and Replacement
- Location Diagram - Single Pedal Machines
- Throttle Motor - Diesel Engine - Removal and Replacement
- Removal and Replacement
- EDC Control - Removal and Replacement
- Pulse Pick-Up (Speed Sensor ) - Removal and Replacement
- Brake Pedal - Removal and Replacement
- Throttle Pedal - Removal and Replacement
- Parking Brake Switch - Removal and Replacement
- Removal and Replacement
- Sensor - Removal and Replacement
- Location Diagram - Two Pedal Machines
- Forward/Reverse Pedals - Setting Up Procedure
- Lift/Lower Lever - Removal and Replacement
- Sensor - Removal and Replacement
- Section D
Section E32 topics
- Description
- Hydraulic Fluid Quality
- Effects of Contamination
- Cleaning Operation
- Contamination Standards
- Filters
- Up to Machine Serial No. 788390
- From Machine Serial No. 788391
- Torque Converter Response Machine
- Wheel Drive (3.0D 4x4 Machines)
- Wheel Drive (3.5D 4x4 Machines)
- Pressure Tapping Points
- Wheel Drive (3.0D 4x4 Machines)
- Wheel Drive (3.5D 4x4 Machines)
- Air Blast - Removal and Replacement
- Liquid/Liquid - Removal and Replacement
- Removal and Replacement
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly
- Spool - Dismantling and Assembly
- Testing
- Testing - Removed
- Testing - Fitted
- Description
- Adjustment 2.5 tonne Machine
- Adjustment 3.0 tonne Machine
- Removal and Replacement
- Description
- Removal and Replacement
- Dismantling and Assembly
- Carriage Tilt/Compensation Circuit
Section F21 topics
- Moving a Disabled Machine
- General
- Inflating the Tyres
- Changing a Wheel
- Changing a Solid Tyre
- Start-Up
- Removal and Replacement
- Dismantling
- Assembly
- Removal and Replacement
- Pump/Engine Coupling
- Shaft Seal
- Multi-Function Cartridge
- Charge Pressure Relief Valve
- Charge Pump
- Servo Piston Cover Seals (TCR only)
- Removal and Replacement
- Wheel Hub Dismantling and Assembly
- Steering Swivel Dismantling and Assembly
- Steering Swivel Testing
- Spring Plunger Shimming Procedure
Section H6 topics
- Removal and Replacement
- Dismantling and Assembly
- Pressure Relief Valve Cartridge
- Shock Valves
- Removal and Replacement
- Dismantling and Assembly
Engine13 topics
- Diesel Engine
- LPG Engine
- Removal and Replacement
- Description
- Safety Procedures
- Fault Finding
- Checks and Adjustments
- LPG Tank
- Removal and Replacement
- Replacement of Fuel Filter
- Fuel Valve & Filter Dismantling and Assembly
- Vapouriser Dismantling and Assembly
- Carburettor
Inside this manual
Real pages from this service manual (609 pages). Open the sample pages (PDF, 381 KB)
- Diagram, page 189: Issue 1*
- Troubleshooting, page 387: Section D
- Specifications, page 477: Technical Data (cont’d)
- Color page, page 504: Hydraulics
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 609 pages
Quantity one is the manual described above.
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Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).