JCB TM200, TM270, TM300 Telehandler Service Manual
552 pages · Publication 9803-4225
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- Models
- TM200, TM270, TM300
- Manual type
- Service Manual
- Pages
- 552
- Publication
- 9803-4225
- Condition
- Brand new
What's inside
From the manual's own table of contents: 10 sections, 192 entries. See sample pages (PDF, 439 KB)
General Information15 topics
- Machine Identification Plate
- Typical Vehicle Identification Number (VIN)
- Typical Engine Identification Number
- Serial Plates
- Torque Settings
- B.S.P. Port Connection (Colour Coded)
- Hose Ends and Flange Fittings (Colour Coded)
- Service Tools Numerical List
- Body and Framework
- Electrics
- Hydraulics
- Transmission
- Steering
- Engine
- Sealing and Retaining Compounds
Care & Safety4 topics
- Safety Notices
- General Safety
- Operating Safety
- Maintenance Safety
Routine Maintenance53 topics
- Series Engine
- New 1000 Series Engine
- New 1000 Series Engine (North America)
- Lubricants - Health and Safety
- Service Schedules
- Boom Pivot Points
- Centre Pivot and Steering Ram
- Propshafts
- Inner and Outer Booms
- Boom Pivot Points TM300
- Checking for Damage
- Cleaning the Machine
- Checking ROPS/FOPS Structure
- Cleaning the Cab Heater Filter
- Checking the Seat Belt Security and Condition
- Checking the Fire Extingusiher (if fitted)
- Battery
- First Aid - Electrolyte
- Windscreen Washer
- Windscreen Washer TM300
- Checking the Fluid Level
- Changing the Filter Canister
- Checking the Oil Level
- Changing the Oil and Filter
- Changing the Oil
- Inflating the Tyres
- Checking the Wheelnut Torques
- Opening the Canopy
- Closing the Canopy
- Closing the Engine Cover TM300
- Types of Fuel
- Fuel Standards
- Low Temperature Fuels
- Filling the Tank
- Draining the Fuel Filter
- Changing the Fuel Filter Element
- Draining the Sedimenter Bowl
- Cleaning the Sedimenter Bowl
- Bleeding the Fuel System
- Draining the Fuel Filter TM300
- Changing the Fuel Filter TM300
- Draining the Sedimenter TM300
- Changing the Sedimenter Filter TM300
- Bleeding the Fuel System TM300
- Fuel Pipes TM300
- Changing the Air Filter Elements
- Cleaning the Pre-Cleaner (if fitted)
- Changing the Oil and Filter TM300
- Checking the Coolant Level
- Coolant Mixtures
- Changing the Coolant
- Changing the Coolant TM300
- Adjusting the Drive Belt
Body and Framework7 topics
- Direct Glazing
- Introduction
- Removal
- Dismantling and Assembly
- Replacement
- Boom Shim Adjustment
- Rivet Nut Fitting Procedure
Electrics26 topics
- Use of Multimeter
- Measuring DC Voltage
- Measuring Resistance
- Measuring Continuity
- How to test a Diode or Diode Wire
- Safety
- Specific Gravity Test
- Battery Testing
- Harness Repair Introduction
- Tools Required
- Procedure
- Starting Circuit Test
- Removal and Replacement
- General Description
- Service Precautions
- Charging Test
- Adjustment
- Transducer Removal and Replacement
- Testing
- Operation
- Checking the Indicator
- Setting the Volume and Brightness
- Diagnostic Fault Codes Introduction
- Diagnostic Fault Codes
- Calibration
- Setting
Hydraulics17 topics
- Neutral Circuit
- Boom Lift Operation
- Boom Lower Operation
- Boom Extend Operation
- Hose Burst Operation
- Relief Valve and Spool Location
- Valve Sections
- Relief Valve Locations
- Extend Retract Service Circuit
- Tilt Service Circuit
- Relief Valve and Intersection Sealing
- Solenoid Operated Spool
- Pilot Pressure Operated Spool
- Main and Auxiliary Pressure Relief Valves
- Servo
- Pressure Testing
- Introduction, Removal and Replacement
Transmission36 topics
- Front and Rear Axles
- Front Axle
- Rear Axle
- Tyre Pressures
- Syncro Shuttle Transmission
- Powershift Transmission
- Transfer Gearbox
- Preparation for Towing
- Transporting the Machine
- Removing and Replacing
- Cut-a-way of Axle
- Dismantling
- Assembly
- Renewing the Pinion Oil Seal
- Brakes, Dismantling and Assembly
- Transmission Mounting - TM270 & TM300
- SS640 Section Views and Torque Figures
- Description
- Synchromesh
- Clutch Operation
- Fault Finding
- Replacing
- Stall Test
- Pressure and Flow Test
- Summary of Changes
- PS700 Section Views and Torque Figures
- Hydraulic Operation
- Dismantling (See Summary of Changes)
- Assembly (See Summary of Changes)
- Dismantling (Later Type Reverser)
- Assembly (Later Type Reverser)
- Testing for Clutch Leakage
- Pressure and Flow Testing
- Fitting Procedure
- Collapsible Spacer - Assembly
- Extra Low Ratio Gear
Brakes13 topics
- Adjusting the Parking Brake
- Adjusting the Brake Pads
- Adjusting the Cable Slack
- Renewing the Pads
- Adjusting the Caliper
- Caliper - Removal and Replacement
- Caliper - Dismantling and Assembly
- Checking the Brake Pad Wear
- Renewing the Brake Pads
- Ratchet Type
- Over-Centre Type
- Bleeding Procedure
- Brake System Pressure Testing
Steering6 topics
- Operation 1 - Neutral
- Operation 2 - Turning
- Operation 2 - Right Turn
- Operation 3 - Left Turn
- Operation 4 - Left Turn, Unassisted
- Operation 5 - Shock Valve
Engine5 topics
- Series
- New 1000 Series
- TM270 (AK Build)
- TM300 (RJ Build)
- Turbocharger Installation TM300
Inside this manual
Real pages from this service manual (552 pages). Open the sample pages (PDF, 438 KB)
- Specifications, page 49: Section 3
- Diagram, page 289: Hydraulics
- Repair procedure, page 345: Removal and Replacement
- Color page, page 244: Section E
- Foldout diagram, page 183: Electrics
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 552 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).