JCB VMT160, VMT260 Tier 2, 4 Vibromax Roller Service Manual
319 pages · Publication 9803-9530-6
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- Models
- VMT160, VMT260 Tier 2, 4 Vibromax
- Serial coverage
- SN 1700515 to 1701469 and 2802000 to 2804999
- Manual type
- Service Manual
- Pages
- 319
- Publication
- 9803-9530-6
- Condition
- Brand new
What's inside
From the manual's own table of contents: 2 sections, 204 entries. See sample pages (PDF, 348 KB)
General79 topics
- About this Manual
- Machine Model and Serial Number
- Using the Service Manual
- Section Numbering
- Left Side, Right Side
- Identifying Your Machine
- Machine Identification Plate
- Component Identification Plates
- Zinc Plated Fasteners and Dacromet Fasteners
- Introduction
- Bolts and Screws
- Vibromax Specific Torque Settings
- Hydraulic Connections
- O' Ring Face Seal System
- Torque Stop' Hose System
- Numerical List
- Tool Detail Reference
- Body and Framework
- Electrics
- Hydraulics
- Sealing and Retaining Compounds
- Colour Coding
- Hydraulic Schematic Colour Codes
- Important Information
- The Operator Manual
- Safety Warnings
- Safety Check List
- Safety - Yours and Others
- General Safety
- Operating Safety
- Maintenance Safety
- Safety Labels
- Safety Label Identification
- Part Numbers and Description
- Service Requirements
- Owner/Operator Support
- Service/Maintenance Agreements
- Initial Service and Inspection
- Obtaining Replacement Parts
- Health and Safety
- Lubricants
- Battery
- Service Schedules
- Calendar Equivalents
- How to Use the Service Schedules
- Pre-start Cold Checks, Service Points and Fluid Levels
- Functional Test and Final Inspection
- Fluids, Lubricants and Capacities
- Coolant Mixtures
- Fuel
- Tools
- Toolbox (if fitted)
- Carrying Tools onto the Machine
- Prepare the Machine for Maintenance
- Make the Machine Safe
- Cleaning the Machine
- Prepare the Machine
- Check the Machine for Damage
- Check the Machine Body and Structure
- Check the Hydraulic Hoses and Fittings
- Check the Seat and Seat Belt
- Check the Drums
- Check the Coolant System
- Checking the ROPS Structure
- Access Panels
- Battery Access
- Engine Cover
- Operator Stand Left Hand Access Panel
- Operator Stand Right Hand Access Panel
- Brakes
- Electrical System
- Jump Starting the Engine
- Fuses
- Relays
- Engine
- Oil and Filter
- Cooling System
- Drive Belt
- Engine Air Filter
Section 3 - Maintenance90 topics
- Fuel System
- Low Fuel Levels
- Filling the Tank
- Draining the Fuel Tank
- Changing the Engine Fuel Filter Element
- Bleeding the System
- Hydraulic System
- Releasing the Hydraulic Pressure
- Sprinkler System
- Checking the Sprinkler Water Level
- Draining the Sprinkler System
- Replace the Water Filter Element
- Cleaning the Sprinkler System
- Drum
- Smooth Drum Scraper
- Rubber Buffers
- Vibration System
- Oil (Standard Oil Lubricated Shaft Machines Only)
- Grease (Grease Lubricated Shaft Including TSC Machines Only)
- Fuses and Relays
- Vibromax Relays
- Circuit Descriptions - VMT160/260 Tier 2
- Vibration Circuit - Manual Vibration
- Vibration Circuit - Automatic Vibration
- Drawings and Interconnections
- VMT160/260 Tier 4 Front Harness
- VMT160/260 Tier 4 Rear Harness
- Using a Multimeter
- Measuring DC Voltage
- Measuring Resistance
- Measuring Continuity
- Measuring Frequency
- Testing a Diode or a Diode Wire
- Maintenance
- Testing
- Specific Gravity Testing
- Alternator
- General Description
- Service Precautions
- Charging Circuit Test
- Alternator Charging Test
- Starter Motor
- Starting Circuit Test
- Wiring Harness Repair
- Repair Procedure
- Setting the Water Sprinkler System Timing Relay
- Procedure
- Hydraulic Pumps
- Propulsion Pump
- Propulsion Motors
- Vibration / Charge Pump
- Vibration Motors
- Steering Pump
- Steering Control Unit
- Hydraulic Pressures
- Introduction to Hydraulic Schematic Symbols
- General (Basic and Functional Symbols)
- Control Valves
- Example of Schematic Circuit
- Component Location
- Hydraulic Circuit Diagrams
- Circuit Descriptions
- Pressure Measurement Points
- Charge Circuit
- Brake Release Circuit
- Steering Circuit
- Drive Circuit
- Flushing Circuit
- Vibration Circuit - Introduction
- Vibration Circuit (Front and Rear Vibration)
- Vibration Circuit (Rear Vibration)
- Vibration Circuit (Front Vibration)
- Hydraulic Contamination
- Hydraulic Fluid Quality
- Effects of Contamination
- Cleaning Operation
- Contaminant Standards
- Filters
- `Positional Type' Hydraulic Adaptors
- Fitting Procedure
- Vent Hydraulic Pressure
- Connecting / Disconnecting Hydraulic Hoses
- Connecting the Hoses
- Disconnecting the Hoses
- Hydraulic Oil Filter Replacement
- Fault Finding
- Drive System
- Fault Finding Tables
- Hydraulic Propulsion System Fault Diagnosis Tables
- Steering System
Section E - Electrics33 topics
- VMT160 Machines (Non TSC)
- VMT160 Machines (TSC)
- Precautions During Use
- Installation
- Caution During Use
- Maintenance, Inspection Points
- Removal and Replacement
- Removal
- Replacement
- Disassembly, Inspection and Re-assembly
- Disassembly
- Inspection
- Reassembly
- Steering System Hydraulic Fault Diagnosis Tables
- Steering Hydraulic Pressure Testing
- Engine Variants
- Unit Identification
- Specifications
- Kubota Engines
- Basic Operation
- Vibration Frequency
- Vibration Amplitude
- Diagnostics
- Measurement of Vibration System Performance
- Hydraulic Fault Finding Tables
- Vibration System Hydraulic Fault Diagnosis Tables
- Exciter Bearing
- Dismantling and Assembly
- Dismantling
- Assembly
- Plan View
- Hydraulic Drive Motor
- Vibrator Unit
Inside this manual
Real pages from this service manual (319 pages). Open the sample pages (PDF, 348 KB)
- Specifications, page 183: Schematic Circuits And Circuit Descriptions
- Diagram, page 203: Schematic Circuits And Circuit Descriptions
- Repair procedure, page 299: Section L - Vibration
- Color page, page 222: Section E - Hydraulics
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 319 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).